Experimenting with Surface-Mount Component Prototyping

Experimenting with hand-soldering SMT components.

Updated 18/03/2013

Now and again I have looked at SMT (surface-mount technology) components and thought to myself “I should try that one day”. But not wanting to fork out for a toaster oven and a bunch of special tools I did it on the cheap – so in this article you can follow along and see the results. Recently I ordered some ElecFreaks SOIC Arduino Mega-style protoshields which apart from being a normal double-sided protoshield, also have a SOIC SMT pad as shown below:

First up I soldered in two SOIC format ICs – a 555 and a 4017:

These were not that difficult – you need a steady hand, a clean soldering iron tip and some blu-tac. To start, stick down the IC as such:

… then you can … very carefully … hand-solder in a few legs, remove the blu tac and take care of the rest …

The 4017 went in easily as well…

…however it can be easier to flood the pins with solder, then use solder-wick to soak up the excess – which in theory will remove the bridges between pins caused by the excess solder. And some PCB cleaner to get rid of the excess flux is a good idea as well.

Now to some smaller components – some LEDs and a resistor. These were 0805 package types, which measure 2.0 × 1.3 mm – for example a resistor:

The LEDs were also the same size. Unlike normal LEDs, determining the anode and cathode can be difficult – however my examples had a small arrow determining current flow (anode to cathode) on the bottom:

Another way is to use the continuity function of a multimeter – if their output voltage is less than the rating of the LED, you can probe it to determine the pins. When it glows, the positive lead is the anode. Handling such small components requires the use of anti-magnetic tweezers – highly recommended…

… and make holding down the components with one hand whilst soldering with the other much, much easier. Unlike normal veroboard, protoshield or other prototyping PCBs the protoshield’s holes are surrounded with a “clover” style of solder pad, for example:

These solder pads can make hand-soldering SMT parts a little easier. After some experimenting, I found the easiest way was to first flood the hold with solder:

… then hold down the component with the tweezers with one hand while heating the solder with the other – then moving and holding one end of the component into the molten solder:

The first time (above) was a little messy, but one improves with practice. The clover-style of the solder pads makes it easy to connect two components, for example:

With some practice the procedure can become quite manageable:

As the protoshields are double-sided you can make connections between components on the other side to keep things neat for observers. To complete the experiment the six LEDs were wired underneath (except for one) to matching Arduino Mega digital output pins, and a simple demonstration sketch used to illuminate the LEDs, as shown below:

For one-off or very low-volume SMD work these shields from elecfreaks are quite useful. You will need a steady hand and quite a lot of patience, but if the need calls it would be handy to have some of these boards around just in case. For a more involved and professional method of working with SMT, check out this guide by Jon Oxer.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in 555, education, elecfreaks, learning electronics, SMD, soldering, tutorial6 Comments

Various 555 Timer circuits

Hello readers

The purpose of this article is to follow on from our explanation of the 555 timer IC by demonstrating some simple yet interesting, noisy and plain annoying uses of the 555. They are by no means that complex, and intended to help move theory into practice.

Button de-bouncer

De-bouncer? How does one bounce a button in the first place? Many years ago I bounced a button on the arcade Sonic the Hedgehog – hit it so hard it popped out and bounced over the table… But seriously, when working with digital logic circuits, you may need to use  a momentary button to accept user input. For example, to pulse a trigger or so on. However with some buttons, they are not all that they seem to be. You press them once, but they can register multiple contacts – i.e. register two or more ‘presses’ for what seems like only one press. This could possibly cause trouble, so we can use a 555 timer monostable circuit to solver the problem. In our de-bounce example, when the button is pressed, the output is kept at high for around half a second. Here is the schematic:


What we have is a basic monostable timer circuit. For my example the output delay (t) is to be half a second. The formula for t is: t=1.1xR1xC1. The closest resistor I had at hand was 2k ohms, so to find the required value for C1, the formula is rearranged into: C1=t/(1.1xR1). Substituting the values for t and R1 gives a value of C1 as 227.274 uF. So for C1 we have used a 220 uF capacitor.

Now for a visual demonstration of the de-bouncer at work. In the following video clip, the oscilloscope is displaying the button level on the lower channel, and the output level on the upper channel. The button level when open is high, as the 555 requires a low pulse to activate. The output level is normally low. You can see when the button is pressed that the button level momentarily drops to low, and then the output level goes high for around half a second:

Make some noise

As we know the 555 can oscillate at frequencies from less than 1Hz to around 500 kHz. The human ear can theoretically hear sounds between (approximately) 20 and 20 kHz. So if we create an astable timing circuit with an output frequency that falls within the range of the human ear, and connect that output to a small speaker – a range of tones can be emitted.

The circuit required is a standard 555 astable, with the output signal heading through a small 8 ohm 0.25 watt speaker and a 4.7 uF electrolytic capacitor to ground. The capacitor stops any DC current flowing to ground, without this we will overload the current-handling ability of the 555. (I couldn’t help myself by trying it without the capacitor – pulled 550 mA from the 555 before it stopped working…). To choose the values of R1 and C1 to emit out required frequency, the following formula is used: f (frequency) = 1.4 / {(R1 + [2 x R2]) x C1}. To cover the range required, a 100k ohm trimpot was used for R1. Here is the resulting schematic:


The input voltage can fall within the specification of the 555, however for optimum results a supply of between 5 and 9 volts DC should be used. In the following demonstration, we used a 9V supply. The purpose of the video is to learn the relationship between the tones and their frequencies. You can see the frequency on my old counter and hopefully hear the result:

Our next example is to create a  siren effect, using two 555 circuits – one for a low frequency and one for a high frequency. To determine the value for R1 for the low and high frequency, I used the previous circuit and chose two tones that were quite different, and measured the resistance of the trimpot (R1) at those frequencies. My R1 value for the ‘low’ tone is 82k ohm and 36k ohm for the ‘high’ frequency.

The switching between low and high frequency will be handled by a 4047 multivibrator – the Q and Q outputs will control NPN transistors. The transistors are used as switches to allow current to flow from the supply to the 555 high or low tone circuit. We use this method as the 4047 is not able to source enough current to drive the 555 circuits. Here is the schematic:


Don’t forget to connect pin 14 of the 4047 to supply voltage. This circuit has been tested with a supply voltage between 5 and 12 volts. As the supply voltage increases, so does the amplitude of the square wave emanating from the 555 output pins, which in turn in creases the volume of the siren. At 5 volts, the entire circuit drew only 20 milliamps. Speaking of which, you can listen to a recording of the output here. If you wish to alter the time for each tone, adjust the value of what is the 47k ohm resistor on pins 2 and 3 of the 4047.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in 4047, 555, arduino, COM-09273, education, learning electronics, lesson, tutorial0 Comments

The 555 Precision Timer IC

Learn about the useful and inexpensive 555 timer IC in this detailed tutorial!

Hello readers

Today we revisit one of the most popular integrated circuits ever conceived – the 555 timer IC. “Triple-five”, “five-five-five”, “triple-nickel” … call it what you will, it has been around for thirty-eight years. Considering the pace of change in the electronics industry, the 555 could be the constant in an ever-changing universe. But what is the 555? How does it work? How can we use it? And … why do we still use it? In this introductory article we will try to answer these questions. If you would like to see some examples, visit here.

What is the 555?

The 555 timer is the solution to a problem found by the inventor – Hans Camenzind.  He saw the need through his radio work for a part that could act as an oscillator or a timer [1]; and working as a contractor for Signetics developed the 555. (Signetics was purchased by Philips in 1975, and their semiconductor division was spun off as NXP in 2006). The 555 has to be one of the most used ICs ever invented. It is used for timing, from microseconds to hours; and creating oscillations (which is another form of timing for the pedants out there). It is very flexible with operation voltage, you can throw from 4.5 to 18V at it; you can sink or source 200mA of current through the output; and it is very cheap – down to around nine cents if you order several thousand units. Finally, the 555 can achieve all of this with a minimum of basic components – some resistors and capacitors.

Here are some examples in the common DIP casing:


Furthermore a quick scan of suppliers’ websites show that the 555 is also available in surface-mount packages such as SOIC, MSOP and TSSOP. You can also source a 556 timer IC, which contains two 555 ICs. (What’s 555 + 555? 556…) Furthermore, a 558 was available in the past, but seems rather tricky to source these days.


How does the 555 work?

The 555 contains two major items:

  • A comparator – a device which compares two voltages, and switches its output to indicate which is larger, and
  • A flip-flop – a circuit that has two stable states, and those states can be changed by applying a voltage to one of the flip-flop’s inputs.

Here is the 555 functional diagram from the TI 555 data sheet.pdf:


… and the matching pin-out diagram:

Don’t let the diagrams above put you off. It is easier to explain how the 555 operates within the context of some applications, so we will now explore the three major uses of the 555 timer IC in detail – these being astable,  monostable, and bistable operations, in theory and in practice.

Astable operation

Astable is an on-off-on… type of oscillation – and generates what is known as a square wave, for example:


There are three values to take note of:

  • time (s) – the time for a complete cycle. The number of cycles per second is known as the frequency, which is the reciprocal of time (s);
  • tm (s) – the duration of time for which the voltage (or logic state) is high;
  • ts (s) – the duration of time for which the voltage (or logic state) is low.

With the use of two resistors and one capacitor, you can determine the period durations. Consider the following schematic:


Calculating values for R1, R2 and C1 was quite simple. You can either determine the length of time you need (t) in seconds, or the frequency (Hz) – the number of pulses per second.

t (time) = 0.7 x (R1 + [2 x R2]) x C1

f (frequency) = 1.4 / {(R1 + [2 x R2]) x C1}

Where R1 and R2 are measured in ohms, and C1 is measured in farads. Remember that 1 microfarad = 1.0 × 10-6 farads, so be careful to convert your capacitor values to farads carefully. It is preferable to keep the value of C1 as low as possible for two reasons – one, as capacitor tolerances can be quite large, the larger the capacitor, the greater your margin of error; and two, capacitor values can be affected by temperature.

How the circuit works is relatively simple. At the time power is applied, the voltage at pin 2 (trigger) is less than 1/3Vcc. So the flip-flop is switched to set the 555 output to high. C1 will charge via R1 and R2. After a period of time (Tm from the diagram above) the voltage at pin 6 (threshold) goes above 2/3Vcc. At this point, the flip-flop is switched to set the 555 output to low. Furthermore, this enables the discharge function – so C1 will discharge via R2. After a period of time (Ts from the diagram above) the voltage at pin 2 (trigger) is less than 1/3Vcc. So the flip-flop is switched to set the 555 output to high… and the cycle repeats.

Now, for an example, I want to create a pulse of 1Hz (that is, one cycle per second). It would be good to use a small value capacitor, a 0.1uF. In farads this is 0.0000001 farads. Phew. So our equation is 1=1.4/{(R1 + [2 x R2]) x C1}. Which twists out leaving us R1=8.2Mohm, R2=2.9MOhm and C1 is 0.1uF. I don’t have a 2.9MOhm resistor, so will try a 2.7MOhm value, which will give a time value of around 0.9s. C2 in astable mode is optional, and used if there is a lot of electrical noise in the circuit. Personally, I use one every time, a 0.01uF ceramic capacitor does nicely. Here is our example in operation:

Notice how the LED is on for longer than it is off, that is due to the ‘on’ time being determined by R1+R2, however the ‘off’ time is determined by R2 only. The ‘on’ time can be expressed as a percentage of the total pulse time, and this is called the duty cycle. If you have a 50% duty cycle, the LED would be on and off for equal periods of time. To alter the duty cycle, place a small diode (e.g. a 1N4148) over pins 7 (anode) and 2 (cathode). Then you can calculate the duty cycle as:

Tm = 0.7 x R1 x C1 (the ‘on’ time)

Ts = 0.7 x R2 x C1 (the ‘off’ time)

Furthermore, the 555 can only control around 200mA of current from the output to earth, so if you need to oscillate something with more current, use a switching transistor or a relay between the output on pin 3 and earth. If you are to use a relay, put a 1N4001 diode between pin 3 (anode) and the relay coil (cathode); and a 1N418 in parallel with the relay coil, but with the anode on the earth side. This stops any reverse current from the relay coil when it switches contacts.

Monostable operation

Mono for one – one pulse that is. Monostable use is also known as a “one-shot” timer.  So the output pin (3) stays low until the 555 receives a trigger pulse (drop to low) on pin 2. The length of the resulting pulse is easy to calculate:

T = 1.1 x R1 x C1;

where T is time in seconds, R1 is resistance in ohms, and C1 is capacitance in farads. Once again, due to the tolerances of capacitors, the longest time you should aim for is around ten minutes. Even though your theoretical result for T might be 9 minutes, you could end up with 8 minutes 11 seconds. You might really need those extra 49 seconds to run away…  Though you could always have one 555 trigger another 555… but if you were to do that, you might as well use a circuit built around an ATmega328 with Arduino bootloader.

Now time for an example. Let’s have a pulse output length of (as close as possible to) five seconds. So, using the equation, 5 = 1.1 x R1 x C1… I have a 10 uF capacitor, so C1 will be 0.00001 farads. Therefore R1 will be 454,545 ohms (in theory)… the closest I have is a 470k, so will try that and see what happens. Note that it you don’t want a reset button (to cancel your pulse mid-way), just connect pin 4 to Vs. Here is the schematic for our example:


How the monostable works is quite simple. Nothing happens when power is applied, as R2 is holding the trigger voltage above 1/3Vcc. When button S1 is pushed, the trigger voltage falls below 1/3Vcc, which causes the flip-flop to set the 555’s output to high. Then C1 is charged via R1 until the threshold voltage 2/3Vcc is reached, at which point the flip-flip sets the output low and C1 discharges. Nothing further happens until S1 is pressed again. The presence of the second button S2 is to function as a reset switch. That is, while the output is high the reset button, if pressed, will set the output low and set C1 to discharge.

Below is a video of my example at work. First I let it run the whole way through, then the second and subsequent times I reset it shortly after the trigger. No audio in clip:

Once again, we now have a useful form of a one-shot timer with our 555.

Bistable operation

Bistable operation is where the 555′s output is either high, or low – but not oscillating. If you pulse the trigger, the output becomes and stays high, until you pulse reset. With a bistable 555 you can make a nice soft-touch electronic switch for a project… let’s do that now, it is so simple you don’t need one of my quality schematics. But here you are anyway:


In this example. pressing S1 sets the voltage at pin 2 (trigger) to below 1/3Vcc, thereby setting the output to high – therefore we call S1 our ‘on’ switch. As pin 6 (threshold) is permanently connected to GND, it cannot be used to set the output to low. The only way to set the output back to low is by pressing S2 – the reset button, which we can call the ‘off’ switch. Couldn’t be easier, could it? And that output pin could switch a transistor or a relay on or off, who knows? Your only limit is your imagination. And here’s one more video clip:

And there you have it – three ways in which we can use our 555 timer ICs. But in the year 2011, why do we still use a 555? Price, simplicity, an old habit, or the fact that there are so many existing designs out there ready to use. There will be many arguments for and against continued use of the 555 – but as long as people keep learning about electronics, the 555 may still have a long and varied future ahead of it.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.


[1] “The 555 Timer IC – An interview with Hans Camenzind” (Jack Ward – semiconductormuseum.com)

Various diagrams and images from the Texas Instruments NE555 data sheet.

Posted in 555, clocks, COM-09273, electronics, LCD, lesson, tronixstuff, tutorial, xbee16 Comments

Quick Project – 20th Century Electronic Dice

In this tutorial we make electronic dice without using a microcontroller!

Updated 18/03/2013

After publishing an article which described the design of an electronic die (dice), one of my twitter followers said that they made them in the past just with a 555 timer IC and a 4017 logic IC. A fair point, as one does sometimes get carried away with microcontrollers sometimes. Just to show that I haven’t lost touch, here is a basic rendition of the die project again but without any of that fancy microcontroller jibber-jabber. I will just present the schematic and demonstration, however if you want to make one on some protoboard, doing so should be quite simple.

First off, here is the schematic. I really should learn to use Eagle or somesuch, but a pen and paper is so much quicker:


Now what is happening here? I’m glad you asked. On the left we have a 555 timer in astable mode. For more information about 555 ICs, please visit our part review. When the user presses SW1, power is applied to the 555 and it merrily sends out pulses from pin 3. To increase the speed of the pulses, decrease the values for R1 and R2.

The pulses are received into IC2, a “4017 five-stage Johnson decade counter”. [data sheet] This is still a very old yet useful IC. It has ten output pins, Q0~Q9. Every time the 4017 receives a pulse, starting from power-on or a reset, starting from Q0 it sets an output pin to high (pins default to low). We have sourced LEDs D1~D6 from the first six output pins on our 4017. So when it receives the fast pulses from the 555, it quickly blinks the LEDs in order. When the user releases SW1, the pulses stop arriving from the 555, and the 4017 stops counting – and leaves the current pin HIGH so we can read the value. And here it is in real life:


The parts list:

  • R1, R2 – 82k ohm resistors
  • R3 – 1.8k ohm resistor
  • C1, C3 – 100 nF polyester capacitors
  • C2 – 10nF polyester capacitor
  • D1~D6 – typical LEDs of your choice
  • IC1 – 555 timer IC
  • IC2 – 4017 CMOS counter IC
  • SW1 – normally-open button
  • 5 V power supply (use an LM7805 regulator if 5 V not available)

There are a few things to take note of if building this circuit. The 4017 IC is quite prone to static, so please take care. Furthermore, all unused output pins need to be connected to ground. (Yes, I missed that in the schematic for pin 9). And finally, you can only source 10mA per output pin, which explains the higher than usual value for R3.

Quick note: In the past we have discussed capacitors and their use for smoothing noise from DC current. The circuit above is a perfect example – the 4017 is quite susceptible to noise and will not count properly without C3 between 5V and GND.

Finally, in the spirit of this article, less is more. We could use another 555 in a monostable configuration to limit the running time of the astable 555 pulse-generating timer, but a human can do that with their digits. Furthermore, a reset button could be added onto the 4017, so that’s up to you. Finally, here it is in action:

So there. However you can now see the advantages of using a microcontroller. Each extra function or ‘trick’ created by a line or two of code with our new die could require an exponential amount of hardware, power consumption, board space and possibly a total redesign. However doing it ‘the old way’ is interesting and helps prototyping practice and troubleshooting.

But while we have all of these parts out, we’ll have a little more fun… let’s do it with an actual number being display, instead of a flurry of blinking LEDs. We still need the 555 timer to create our pulses, so that remains the same:


and here is the rest of the circuit:


So in this example, the 555 is sending out pulses on request via SW1. However this time, the 4518 BCD counter [data sheet] receives those pulses, counts them (from zero to nine then repeat) and converts the current value to binary-coded decimal. Next, the BCD value is sent over to the 4511 BCD to 7-segment driver IC [data sheet]. This IC converts reads the BCD and sets outputs that are suitable for driving 7-segment LED modules. These outputs are sent via 330 ohm resistors to protect the LED segments. Then finally, the digit zero to nine can be displayed on the LED unit.

With some trickery we could limit this display to the numbers 1~6, if you want to do that go for it. So in this case our ‘die’ has in fact 10 values. I’m sure there are some games that could make use of it. Anyhow, here it is in real life:


You may be wondering what happened to R3~R9. In this case I am using a DIP resistor array. This is just eight resistors in one package, which makes life easier.

The parts list:

  • R1, R2 – 82k ohm resistors
  • R3~R9 – 330 ohm resistors
  • C1, 100 nF polyester capacitor
  • C2 – 10nF polyester capacitor
  • D1 – common-cathode 7-segment LED display
  • IC1 – 555 timer IC
  • IC2 – 4518 CMOS counter IC
  • IC3 – 4511 BCD to 7-segment IC
  • SW1 – normally-open button
  • 5V power supply (use an LM7805 regulator if 5V not available)

And here it is in action:

You can now see why the Arduino and other microcontrollers have taken off in popularity. They really do lighten the load with regards to planning and hardware construction. However it is enjoyable to do things the old way sometimes, ergo this article. If you are interested in articles like this one that use digital electronics, please let me know via the Google Group and there will be more projects similar to this one, but in greater detail. One day I may even pull the finger out and make a TTL clock…

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in 4017, 4511, 4518, 555, dice, learning electronics, tutorial2 Comments

Part review – The 555 Precision Timer

This post has been revised and republished. Please click here to read the new 555 article. Thank you!

Posted in 555, lesson, part review, tutorial2 Comments

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