Tag Archive | "driver"

Tutorial – LM3915 Logarithmic Dot/Bar Display Driver IC

Introduction

This is the second of three articles that will examine the LM391x series of LED driver ICs. The first covered the LM3914, this will cover the LM3915 and the LM3916 will follow. The goal of these is to have you using the parts in a small amount of time and experiment with your driver ICs, from which point you can research further into their theory and application.

Although these parts have been around for many years, the LM3915 isn’t used that much however for the sake of completeness we’re writing the tutorial. The LM3915 offers a simple way to display a logarithmic voltage level using one or more groups of ten LEDs with a minimum of fuss. If you’re wanting to make a VU meter, you should use the LM3916 which we will cover in the final instalment of this trilogy.

Instead of having each LED represent a voltage level as with the LM3914, each LED connected to the LM3915 represents a 3 dB (decibel) change in the power level of the signal. For more on decibels, check out Wikipedia.

To display these power level changes we’ll run through a couple of examples that you can use in your own projects and hopefully give you some ideas for the future. Originally by National Semiconductor, the LM391X series is now handled by Texas Instruments.

LM3915

Getting Started

You will need the LM3915 data sheet, so please download that and keep it as a reference. First – back to basics. The LM3915 controls ten LEDs. It controls the current through the LEDs with the use of only one resistor, and the LEDs can appear in a bar graph or single ‘dot’ when in use. The LM3915 contains a ten-stage voltage divider, each stage when reached will illuminate the matching LED (and those below it in level meter mode).

Let’s consider the most basic of examples (from page two of the data sheet) – a simple logarithmic display of voltage between 0 and 10V:

LM3915 demo board circuitAfter building the circuit you can connect a signal to measure via pin 5, and the GND to pin 2. We’ve built the circuit exactly as above on some stripboard for demonstration purposes, with the only difference being the use of an 8.2kΩ resistor for R2:

LM3915 demo board

To show this in action we use a signal of varying AC voltage – a sine wave at around 2 kHz. In the following video, you can see the comparison of the signal’s voltage against the LEDs being illuminated, and you will see the logarithmic voltage increase represented by the LEDs:

We used the bar display mode for the voltage increase, and the dot display mode for the voltage decrease. Did you notice that during the voltage decrease, the LEDs below the maximum level being displayed were dim? As the signal’s voltage was varying very quickly, the change in the LED’s location is a blur due to the speed of change. In the video below, we’ve slowed the frequency right down but kept the same maximum voltage.

Well that was a lot of fun, and gives you an idea of what is possible with the LM3915.

Displaying weaker signals

In non-theoretical situations your input signal won’t conveniently be between 0 and 10 V. For example the line level on audio equipment can vary between 1 and 3V peak to peak. For example, here’s a random DSO image from measuring the headphone output on my computer whilst playing some typical music:

audio signal LM3915 PC sound

Although it’s an AC signal we’ll treat it as DC for simplicity. So to display this random low DC voltage signal we’ll reduce the range of the display to 0~3V DC. This is done using  the same method as with the LM3914 – with maths and different resistors.

Consider the following formulae:

LM3915 reference voltage formula

As you can see the LED current (Iled) is simple, however we’ll need to solve for R1 and R2 with the first formula to get our required Vref of 3V. For our example circuit I use 2.2kΩ for R2 which gives a value of 1.8kΩ for R1. However putting those values in the ILED formula gives a pretty low current for the LEDs, about 8.3 mA. Live and learn – so spend time experimenting with values so you can match the required Vref and ILED.

Nevertheless in this video below we have the Vref of 3V and some music in from the computer as a sample source of low-voltage DC. This is not a VU meter! Wait for the LM3916 article to do that.

Again due to the rapid rate of change of the voltage, there is the blue between the maximum level at the time and 0V.

Chaining multiple LM3915s

This is covered well in the data sheet, so read it for more on using two LM3915s. Plus there are some great example circuits in the data sheet, for example the 100W audio power meter on page 26 and the vibration meter (using a piezo) on page 18.

Conclusion

As always I hope you found this useful. Don’t forget to stay tuned for the final instalment about the LM3916. And if you made it this far – check out my new book “Arduino Workshop” from No Starch Press.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

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Tutorial – LM3914 Dot/Bar Display Driver IC

Introduction

This is the first of three tutorials that will examine the LM391x series of LED driver ICs. In this first tutorial we cover the LM3914, then the LM3915 and LM3916 will follow. The goal of these tutorials is to have you using the parts in a small amount of time and experiment with your driver ICs, from which point you can research further into their theory and application.

Although these parts have been around for many years, the LM3914 in particular is still quite popular. It offers a simple way to display a linear voltage level using one or more groups of ten LEDs with a minimum of fuss.

With a variety of external parts or circuitry these LEDs can then represent all sorts of data, or just blink for your amusement. We’ll run through a few example circuits that you can use in your own projects and hopefully give you some ideas for the future. Originally by National Semiconductor, the LM391X series is now handled by Texas Instruments.

LM3914

Getting Started

You will need the LM3914 data sheet, so please download that and keep it as a reference. So – back to basics. The LM3914 controls ten LEDs. It controls the current through the LEDs with the use of only one resistor, and the LEDs can appear in a bar graph or single ‘dot’ when in use. The LM3914 contains a ten-stage voltage divider, each stage when reached will illuminate the matching LED (and those below it in level meter mode).

Let’s consider the most basic of examples (from page two of the data sheet) – a voltmeter with a range of 0~5V:

 LM3914 5V voltmeter circuit

The Vled rail is also connected to the supply voltage in our example. Pin 9 controls the bar/dot display mode – with it connected to pin 3 the LEDs will operate in bar graph mode, leave it open for dot mode. The 2.2uF capacitor is required only when “leads to the LED supply are 6″ or longer”. We’ve hooked up the circuit above, and created a 0~5V DC source via a 10kΩ potentiometer with a multimeter to show the voltage – in the following video you can see the results of this circuit in action, in both dot and bar graph mode:

Customising the upper range and LED current

Well that was exciting, however what if you want a different reference voltage? That is you want your display to have a range of 0~3 V DC? And how do you control the current flow through each LED? With maths and resistors. Consider the following formulae:

LM3914 formulae

As you can see the LED current (Iled) is simple, our example is 12.5/1210 which returned 10.3 mA – and in real life 12.7 mA (resistor tolerance is going to affect the value of the calculations).

Now to calculate a new Ref Out voltage – for example  we’ll shoot for a 3 V meter, and keep the same current for the LEDs. This requires solving for R2 in the equation above, which results with R2 = -R1 + 0.8R1V. Substituting the values – R2 = -1210 + 0.8 x 1210 x 3 gives a value of 1694Ω for R2. Not everyone will have the E48 resistor range, so try and get something as close as possible. We found a 1.8 kΩ for R2 and show the results in the following video:

You can of course have larger display range values, but a supply voltage of no more than 25 V will need to be equal to or greater than that value. E.g. if you want a 0~10 V display, the supply voltage must be >= 10V DC.

Creating custom ranges

Now we’ll look at how to create  a lower range limit, so you can have displays that (for example) can range from a non-zero positive value. For example, you want to display levels between 3 and 5V DC. From the previous section, you know how to set the upper limit, and setting the lower limit is simple – just apply the lower voltage to pin 4 (Rlo).

You can derive this using a resistor divider or other form of supply with a common GND. When creating such circuits, remember that the tolerance of the resistors used in the voltage dividers will have an affect on the accuracy. Some may wish to fit trimpots, which after alignment can be set permanently with a blob of glue.

Finally, for more reading on this topic – download and review the TI application note.

Chaining multiple LM3914s

Two or more LM3914s can be chained together to increase the number of LEDs used to display the levels over an expanded range. The circuitry is similar to using two independent units, except the REFout (pin 7) from the first LM3914 is fed to the REFlo (pin 4) of the second LM3914 – whose REFout is set as required for the upper range limit. Consider the following example schematic which gave a real-world range of 0~3.8V DC:

LM3914

The 20~22kΩ resistor is required if you’re using dot mode (see “Dot mode carry” in page ten of the data sheet). Moving on, the circuit above results with the following:

Where to from here?

Now you can visually represent all sorts of low voltages for many purposes. There’s more example circuits and notes in the LM3914 data sheet, so have a read through and delve deeper into the operation of the LM3914. Furthermore Dave Jones from eevblog.com has made a great video whcih describes a practical application of the LM3914:

Conclusion

As always I hope you found this useful. Don’t forget to stay tuned for the second and third instalments using the LM3915 and LM3916. Full-sized images are on flickr. And if you made it this far – check out my new book “Arduino Workshop” from No Starch Press.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in electronics, LED, LM3914, TI, tronixstuff, tutorial, voltmeterComments (0)

Part review – Freetronics HBRIDGE motor driver shield for Arduino

Introduction

Controlling motors with an Arduino is a fun and generally integral part of the learning process for most up-and-coming embedded electronics enthusiasts. Or quite simply, using motors is fun ’cause you can make robots, tanks and stuff that moves. And thanks to Freetronics we have their new HBRIDGE motor shield for Arduino to review, so let’s check it out and get some things moving with it.

Arriving in retail-friendly packaging, the HBRIDGE can be stored with the included reusable packaging, and also has a quick-start guide that explains the technical specifications and URLs for tutorials:

HBRIDGE

The shield is compatible with the latest R3-series Arduino boards including the Leonardo and of course the Freetronics Eleven board:

HBRIDGE shield Freetronics Eleven

Specifications

The HBRIDGE shield is based on the Allegro A4954 Dual Full-Bridge DMOS PWM Motor Driver. For the curious, you can download the data sheet (pdf). This allows very simple control of two DC motors with a maximum rating of 40V at 2A, or one bipolar stepper motor. Unlike other motor shields I’ve seen, the HBRIDGE has a jumper which allows the power supply for the motor shield to be fed into the Arduino’s Vin line – so if your motor power supply is under 12V DC you can also power the Arduino from the same supply. Or you can run the motors from the Arduino’s power supply – if you’re sure that you won’t exceed the current rating. Frankly the former would be a safer and this the preferable solution.

The motor(s) are controlled very simply via PWM and digital logic. You feed the A4954 a PWM signal from a digital output pin for motor speed, and also set two inputs with a combination of high/low to set the motor direction, and also put the motor controlled into coast or brake mode. However don’t panic, it’s really easy.

Using the shield

How easy? Let’s start with two DC motors. One example of this is the tank chassis used in Chapter 12 of my book “Arduino Workshop – A Hands-On Introduction with 65 Projects“:

arduino_workshop_tank

The chassis is pretty much a standard tank chassis with two DC motors that run from an internal 9V battery pack. Search the Internet for “Dagu Rover 5” for something similar. Connection is a simple manner of feeding the power lines from the battery and the motor wires into the terminal block on the HBRIDGE shield.

Next, take note of two things. First – the slide switches below the jumpers. Using these you can select the maximum amount of current allowed to flow from the power supply to each motor. These can be handy to ensure your motor doesn’t burn out by drawing too much current in a stall situation, so you can set these to the appropriate setting for your motor – or if you’re happy there won’t be any issues just leave them both on 2A.

The second thing to note is the six jumpers above the switches. These control which digital pins on your Arduino are used to control the motor driver. Each motor channel requires two outputs and one PWM output. If you leave them all on, the Arduino pins used will be the ones listed next to each jumper, otherwise remove the jumpers and manually wire to the required output. For the purposes of our demonstration, we’ll leave all the jumpers in. A final word of warning is to be careful not to touch the A4954 controller IC after some use – it can become really hot … around 160 degrees Celsius. It’s the circled part in the image below:

A4954_controller_IC

So back to the DC motors. You have two digital outputs to set, and also a PWM signal to generate – for each channel. If you set the outputs to 1 and 0  – the motor spins in one direction. Use 0 and 1 to spin the other way. And the value of the PWM (0~255) determines the speed. So consider the following sketch:

Instead of chasing the tank chassis with a camera, here it is on the bench:

Now to try out a stepper motor. You can control a bipolar motor with the HBRIDGE shield, and each coil (pole) is connected to a motor channel.

Hint – if you’re looking for a cheap source of stepper motors, check out discarded office equipment such as printers or photocopiers. 

For the demonstration, I’ve found a random stepper motor from a second-hand store and wired up each pole to a channel on the HBRIDGE shield – then run the Arduino stepper motor demonstration sketch by Tom Igoe:

With the following results:

Considering it was a random stepper motor for which we didn’t have the specifications for – it’s always nice to have it work the first time! For more formal situations, ensure your stepper motor matches the power supply voltage and so on. Nevertheless it shows how easy it can be to control something that appears complex to some people, so enjoy experimenting with them if you can.

Competition

Thanks to Freetronics we have a shield to give away to one lucky participant. To enter, clearly print your email address on the back of a postcard and mail it to:

H-Bridge Competition, PO Box 5435 Clayton 3168 Australia.

Entries must be received by the 20th of  September 2013. One postcard will then be drawn at random, and the winner will receive one H-Bridge shield delivered by Australia Post standard air mail. One entry per person – duplicates will be destroyed. We’re not responsible for customs or import duties, VAT, GST, import duty, postage delays, non-delivery or whatever walls your country puts up against receiving inbound mail.

Conclusion

As demonstrated, the HBRIDGE shield “just works” – which is what you need when bringing motorised project ideas to life. The ability to limit current flow and also power the host board from the external supply is a great idea, and with the extra prototyping space on the shield you can also add extra circuitry without needing another protoshield. Very well done. For more information and to order, visit the Freetronics website. Full-sized images are on flickr. And if you made it this far – check out my new book “Arduino Workshop” from No Starch Press.

tronixstuff

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Note – The motor shield used in this article was a promotional consideration supplied by Freetronics.

Posted in A4954, freetronics, HBRIDGE, part review, review, stepper motor, tronixstuff, tutorialComments (2)

Tutorial – Arduino and MC14489 LED Display Driver

Learn how to use MC14489 LED display driver ICs with Arduino in chapter fifty-one of a series originally titled “Getting Started/Moving Forward with Arduino!” by John Boxall – A tutorial on the Arduino universe. The first chapter is here, the complete series is detailed here.

Updated 12/05/2013

Introduction

Recently we’ve been looking at alternatives to the MAX7219 LED display driver IC due to pricing and availability issues (stay tuned for that one) – and came across an old but still quite useful IC – the MC14489 from Motorola (now Freescale Semiconductor). The MC14489 can drive five seven-segment LED numbers with decimal point, or a combination of numbers and separate LEDs. You can also daisy-chain more than one to drive more digits, and it’s controlled with a simple serial data-clock method in the same way as a 74HC595 shift register. Sourcing the MC14489 isn’t too difficult – it’s available from element14, Newark, Digikey, and so on – or if you’re not in a hurry, try the usual suspects like Futurlec.

For the purpose of the tutorial we’ll show you how to send commands easily from your Arduino or compatible board to control a five-digit 7-segment LED display module – and the instructions are quite simple so they should translate easily to other platforms. Once you have mastered the single module, using more than one MC14489 will be just as easy. So let’s get started.

Hardware

Before moving forward, download the data sheet (pdf). You will need to refer to this as you build the circuit(s). And here’s our subject in real life:

mc14489

For our demonstration display we’ll be using a vintage HP 5082-7415 LED display module. However you can use almost any 7-segment modules as long as they’re common-cathode – for example, Sparkfun part number COM-11405. If you’re using a four-digit module and want an extra digit, you can add another single digit display. If you want a ruler, the design files are here.

Connecting the MC14489 to an LED display isn’t complex at all. From the data sheet consider Figure 9:

schematic

Each of the anode control pins from the MC14489 connect to the matching anodes on your display module, and the BANK1~5 pins connect to the matching digit cathode pins on the display module. You can find the MC14489 pin assignments on page 1 of the data sheet. Seeing as this is chapter fifty-one  – by now you should be confident with finding such information on the data sheets, so I will be encouraging you to do a little more of the work.

Interesting point – you don’t need current-limiting resistors. However you do need the resistor Rx – this controls the current flow to each LED segment. But which value to use? You need to find out the forward current of your LED display (for example 20 mA) then check Figure 7 on page 7 of the data sheet:

currentgraph

To be conservative I’m using a value of 2k0 for Rx, however you can choose your own based on the data sheet for your display and the graph above.  Next – connect the data, clock and enable pins of the MC14489 to three Arduino digital pints – for our example we’re using 5, 6 and 7 for data, clock and enable respectively. Then it’s just 5V and GND to Arduino 5V and GND – and put a 0.1uF capacitor between 5V and GND. Before moving on double-check the connections – especially between the MC14489 and the LED display.

Controlling the MC14489

To control the display we need to send data to two registers in the MC14489 – the configuration register  (one byte) and the display register (three bytes). See page 9 of the data sheet for the overview. The MC14489 will understand that if we send out one byte of data it is to send it the configuration register, and if it receives three bytes of data to send it to the display register. To keep things simple we’ll only worry about the first bit (C0) in the configuration register – this turns the display outputs on or off. To do this, use the following:

and to turn it off, send bit C0 as zero. The small delay is necessary after each command.

Once you have turned the display on – the next step is to send three bytes of data which represent the numbers to display and decimal points if necessary. Review the table on page 8 of the data sheet. See how they have the binary nibble values for the digits in the third column. Thankfully the nibble for each digit is the binary value for that digit. Furthermore you might want to set the decimal point – that is set using three bits in the first nibble of the three bytes (go back to page 9 and see the display register). Finally you can halve the brightness by setting the very first bit to zero (or one for full brightness).

As an example for that – if you want to display 5.4321 the three bytes of data to send in binary will be:

Let’s break that down. The first bit is 1 for full brightness, then the next three bits (101) turn on the decimal point for BANK5 (the left-most digit). Then you have five nibbles of data, one for each of the digits from left to right. So there’s binary for 5, then four, then three, then two, then one.

To demonstrate everything described so far, it’s been neatly packaged into our first example sketch:

… with the results in the following video:


Now that we can display numbers and a few letters with binary, life would be easier if there was a way to take a number and just send it to the display.

So consider the following function that takes an integer between 0 and 99999, does the work and sends it to the display:

So how does that work? First it splits the 5-digit number into separate digits and stores them in the array numbers[]. It then places the fourth digit into a byte, then moves the data four bits to the left – then we bitwise OR the fifth digit into the same byte. This leaves us with a byte of data containing the nibbles for the fourth and fifth digit. The process is repeated for digits 2 and 3. Finally the brightness bit and decimal point bits are assigned to another byte which then has the first digit’s nibble OR’d into it. Which leaves us with bytes a, b and c ready to send to the MC14489. Note that there isn’t any error-checking – however you could add a test to check that the number to be displayed was within the parameter, and if not either switch off the display (see example 51.1) or throw up all the decimal points or … whatever you want.

You can download the demonstration sketch for the function – Example 51.2, and view the results in the following video:

You can also display the letters A to F by sending the values 10 to 15 respectivel to each digit’s nibble. However that would be part of a larger application, which you can (hopefully) by now work out for yourself. Furthermore there’s some other characters that can be displayed – however trying to display the alphabet using 7-segment displays is somewhat passé. Instead, get some 16-segment LED modules or an LCD.

Finally, you can cascade more than one MC14489 to control more digits. Just run a connection from the data out pin on the first MC14889 to the data pin of the second one, and all the clock and enable lines together. Then send out more data – see page 11 of the data sheet. If you’re going to do that in volume other ICs may be a cheaper option and thus lead you back to the MAX7219.

Conclusion

For a chance find the MC14489 is a fun an inexpensive way to drive those LED digit displays. We haven’t covered every single possible option or feature of the part – however you will now have the core knowledge to go further with the MC14489 if you need to move further with it. And if you enjoy my tutorials, or want to introduce someone else to the interesting world of Arduino – check out my new book “Arduino Workshop” from No Starch Press.

LEDborder

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in arduino, COM-11405, freescale, LED, lesson, mc14489, motorola, tronixstuff, tutorial, vintageComments (6)

Tutorial: Arduino and the NXP SAA1064 4-digit LED display driver

Learn how to use the NXP SAA1064 LED display driver IC in chapter thirty-nine of a series originally titled “Getting Started/Moving Forward with Arduino!” by John Boxall – a series of articles on the Arduino universe.

Updated 19/01/2013

In this article we investigate controlling the NXP (formerly Philips) SAA1064 4-digit LED display driver IC with Arduino and the I2C bus interface. If you are not familiar with using the I2C bus, please read my tutorials (parts one and two) before moving on. Although the SAA1064 is not the newest on the market, it is still popular, quite inexpensive and easy to source. Furthermore as it is controlled over the I2C bus – you don’t waste any digital I/O pins on your Arduino, and you can also operate up to four SAA1064s at once (allowing 16 digits!). Finally, it has a constant-current output – keeping all the segments of your LED display at a constant brightness (which is also adjustable).  So let’s get started…

Here is an example of the SAA1064 in SOIC surface mount packaging:

It measures around 15mm in length. For use in a solderless breadboard, I have soldered the IC onto a through-hole adaptor:

The SAA1064 is also available in a regular through-hole DIP package. At this point, please download the data sheet (.pdf) as you will need to refer to it during the article. Next, our LED display examples. We need common-anode displays, and for this article we use two Agilent HDSP521G two-digit modules (data sheet [.pdf]) as shown below:

For the uninitiated – a common anode display has all the segments’ anodes connected together, with the cathodes terminated separately. For example, our LED displays are wired as such:

Notice the anodes for the left digit are pin 14, and the right digit pin 13. A device that is connected to all the cathodes (e.g. our SAA1064) will control the current flow through each element – thereby turning each segment on (and controlling the brightness) or off. Our SAA1064 is known as a current-sink as the current flows through the LED, and then sinks into the IC.

Now, let’s get it connected. There is an excellent demonstration circuit on page twelve of the data sheet that we will follow for our demonstrations:

It looks pretty straight-forward, and it is. The two transistors are standard NPN-type, such as PN2222. The two transistors are used to each turn on or off a pair of digits – as the IC can only drive digits 1+3 or 2+4 together. (When presented in real life the digits are numbered 4-3-2-1). So the pairs are alternatively turned on and off at a rapid rate, which is controlled by the capacitor between pin 2 and GND. The recommended value is 2.7 nF. At the time of writing, I didn’t have that value in stock, so chose a 3.3 nF instead. However due to the tolerance of the ceramic capacitor it was actually measured to be 2.93 nF:

So close enough to 2.7 nF will be OK. The other capacitor shown between pins 12 and 13 is a standard 0.1 uF smoothing capacitor. Pin 1 on the SAA1064 is used to determine the I2C bus address – for our example we have connected it straight to GND (no resistors at all) resulting in an address of 0x70. See the bottom page five of the data sheet for other address options. Power for the circuit can be taken from your Arduino’s 5V pin – and don’t forget to connect the circuit GND to Arduino GND. You will also use 4.7k ohm pull-up resistors on the SDA and SCL lines of the I2C bus.

The last piece of the schematic puzzle is how to connect the cathodes of the LED displays to the SAA1064. Display pins 14 and 13 are the common anodes of the digits.

The cathodes for the left-hand display module:

  • LED display pins 4, 16, 15, 3, 2, 1, 18 and 17 connect to SAA1064 pins 22, 21, 20, 19, 18, 17, 16 and 15 respectively (that is, LED pin 4 to IC pin 22, etc.);
  • LED display pins 9, 11, 10, 8, 6, 5, 12 and 7 also connect to SAA1064 pins 22, 21, 20, 19, 18, 17, 16 and 15 respectively.
The cathodes for the right-hand display module:
  • LED display pins 4, 16, 15, 3, 2, 1, 18 and 17 connect to SAA1064 pins 3, 4, 5, 6, 7, 8, 9 and 10 respectively;
  • LED display pins  9, 11, 10, 8, 6, 5, 12 and 7 also connect to SAA1064 pins 3, 4, 5, 6, 7, 8, 9 and 10 respectively.
Once your connections have been made, you could end up with spaghetti junction like this…
Now it is time to consider the Arduino sketch to control out SAA1064. Each write request to the SAA1064 requires several bytes. We either send a control command (to alter some of the SAA1064 parameters such as display brightness) or a display command (actually display numbers). For our example sketches the I2C bus address “0x70 >> 1” is stored in the byte variable saa1064. First of all, let’s look at sending commands, as this is always done first in a sketch to initiate the SAA1064 before sending it data.
As always, we send the address down the I2C bus to awaken the SAA1064 using

Then the next byte is the instruction byte. If we send zero:

… the IC expects the next byte down the bus to be the command byte. And finally our command byte:

The control bits are described on page six of the data sheet. However – for four-digit operation bits 0, 1 and 2 should be 1; bit 3 should be 0; and bits 4~6 determine the amount of current allowed to flow through the LED segments. Note that they are cumulative, so if you set bits 5 and 6 to 1 – 18 mA of current will flow. We will demonstrate this in detail later on.

Next, to send actual numbers to be displayed is slightly different. Note that the digits are numbered (from left to right) 4 3 2 1. Again, we first send the address down the I2C bus to awaken the SAA1064 using

Then the next byte is the instruction byte. If we send 1, the next byte of data will represent digit 1. If that follows with another byte, it will represent digit 2. And so on. So to send data to digit 1, send

Although sending binary helps with the explanation, you can send decimal equivalents. Next, we send a byte for each digit (from right to left). Each bit in the byte represents a single LED element of the digit as well as the decimal point. Note how the elements are labelled (using A~G and DP) in the following image:

The digit bytes describe which digit elements to turn on or off. The bytes are described as such: Bpgfedcba. (p is the decimal point). So if you wanted to display the number 7, you would send B00000111 – as this would turn on elements a, b and c. To add the decimal point with 7 you would send B10000111. You can also send the byte as a decimal number. So to send the digit 7 as a decimal, you would send 7 – as 00000111 in base-10 is 7. To include the decimal point, send 135 – as 100000111 in base-10 is 135. Easy! You can also create other characters such as A~F for hexadecimal. In fact let’s do that now in the following example sketch:

In the function initDisplay() you can see an example of using the instruction then the control byte. In the function clearDisplay() you can see the simplest form of sending digits to the display – we send 0 for each digit to turn off all elements in each digit. The bytes that define the digits 0~9 and A~F are stored in the array digits[]. For example, the digit zero is 63 in decimal, which is B00111111 in binary – which turns on elements a,b,c,d,e and f. Finally, notice the second loop in displayDigits() – 128 is added to each digit value to turn on the decimal point. Before moving on, let’s see it in action:

Our next example revisits the instruction and control byte – we change the brightness of the digits by setting bits 4~6 in the control byte. Each level of brightness is separated into a separate function, and should be self-explanatory. Here is the sketch:

And again, see it in action:

For our final example, there is a function displayInteger(a,b) which can be used to easily display numbers from 0~9999 on the 4-digit display. The parameter a is the number to display, and b is the leading-zero control – zero – off, one – on. The function does some maths on the integet to display and separates the digits for each column, then sends them to the SAA1064 in reverse order. By now you should be able to understand the following sketch:

And the final example in action:

So there you have it – another useful IC that can be used in conjunction with our Arduino systems to make life easier and reduce the required digital output pins.

LEDborder

Have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column, or join our Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in arduino, education, I2C, LED, lesson, microcontrollers, SAA1064, tutorialComments (27)

Kit review – ogi lumen Nixie Tube system

Hello readers

Time to finish off the month with a fascinating kit review  – the ogi lumen nixie tube system. The younger readers amongst us may be thinking “what is a nixie tube?” Here is an example of four in a row:

p1080918

If you cast your mind back to before the time of LCDs, and before LEDs… to the mid-1950s. Nixie tubes were used to display data in various forms on electrical devices, from test equipment, scales, elevator indicators, possible doomsday machines, clocks – anything that required visual output would be a candidate. Although nixie tubes are now totally out of date, as with many things there is a growing trend to use them again, for cool retro-style, nostalgia and those people who enjoy living in the past.

How nixie tubes work is quite simple, an element is within a vacuum tube full of gas, such as neon. When a high-voltage (~190 volts DC) current flows through the element, it glows. For more information, here is a great explanation. You will note that they are similar to in look but different in design to the vacuum-fluorescent displays, as used in the ice tube clock reviewed a few months previously. The tubes used in this kit are the Soviet model IN-12A:

p1080865

The IN-12A tube can display the digits zero to nine, with a nice orange glow.  For the uninitiated, sourcing and making nixie tubes can be quite difficult. Apart from procuring the tubes themselves, you need a suitable power supply and logic ICs that can handle the higher voltage to control the tubes. Thankfully Ogi Lumen have put together a system of kits to make using these nixie tubes simple and interesting. There are three components to the system, the first being the power supply:

p1080879

Note that the power supply is preassembled. This supply can generate the necessary 150 to 220 volts DC to energise our nixie tubes. Yes – up to 220 volts! For example:

p1080922

However the current required is quite small – one power supply can handle up to twenty-four IN12A nixie tubes. My example in the photograph above is drawing 110~120 milliamps from a 12V DC supply. For those of you assembling these kits, please be careful. It can be easy to physically move the kit about whilst in operation, and touching the live HV pads will hurt a lot. After bumping the HV line on the PCB, my whole left arm went into a spasm and hurt for the time it took to see my doctor. So be careful.

The second item required is the driver kit. This is a board that takes care of the shift-registers and power for two of the nixie tubes. Driver kits can be slotted together to form a row of nixie tubes. The third and final item is the nixie duo kit. This contains two IN-12A tubes, matching sockets and a PCB to muont them. This PCB then slots into the driver kit PCB. You can buy the driver and duo kit as a set for a discount.

From a hardware perspective, assembling the kits is relatively simple. There isn’t any tricky soldering or SMD to worry about, however you will need a lot of solder. The contents of the duo and driver kits are as follows:

p1080869

Before you start soldering, please download and take note of the instructional .pdf files available for the duo and driver board kits. Assembling the driver kit (on the right) is very straight forward. However – please read the instructions! An interesting part of note is the K155ИД1IC:

p1080872

This is the Russian equivalent of the 74141. This is a BCD-decimal decoder IC that can handle the high voltages required for nixie tubes. When soldering the resistors, take care with R2 – it will need to be positioned horizontally so as to not rub against the duo board:

p1080934

When it is time to assemble the duo board, you will need time and patience. At a first glance, one would imagine that the sockets drop into the PCB, and the nixie tubes will happily be seated into the sockets. This is not so, don’t solder in the sockets first! The pins on the bottom of the socket also form part of the socket for the tube legs – which can alter the positioning of the socket legs. Make sure you have the socket with pin 1 at the top of the PCB. After some trial and error, the best way to insert the tubes is to first partially place the sockets into the PCB:

p1080880

… then fully insert the tubes into their sockets. Make sure the tube is the right way up – check that the digit 3 in the tube is the right way up. Then push the whole lot into the PCB. At this point you should check to make sure the sockets are in line with each other:

p1080892

(Notice how thick the PCB is…) At which point you can solder them in, followed by the row of connector pins:

p1080896

By this stage you will need some fresh air from all that soldering. The PCB holes for the socket pins really take a lot. Now you can connect the power supply to the driver board and give the tubes a test-toast:

p1080941

All the tubes should have their elements glowing. This is a good start. The next step is to connect the appropriate microcontroller and start displaying. As noted in the instructions, the 74141 BCD-decimal ICs are controlled by standard 74HC595 shift-register ICs, so your microcontroller needs to send out a data, clock and latch line. My following examples have been created using the Ardiuno system and a compatible board.

The first example is a method of displaying integers. It uses the Nixie library which you can download here.

That was just an arbitrary demonstration to get some numbers displayed. Here is a short video clip of it in action:

Now for another, more useful example. By using a DS1307 real-time clock IC with the Arduino, we can make a nice clock that displays the time and date. For more information on using the DS1307 with Arduino, please visit this tutorial. You can download the example nixie clock .pde file from here. And finally, here is the clock in action:

The problem with these tubes is that you will never have enough. Already I have thought of a few things to make that require a lot more tubes, so in the next month or so stay tuned to tronixstuff.com as there will be more projects with these kits.

In conclusion, this was a great kit and anyone looking to use some numerical nixie tubes will do very well with the Ogi Lumen products. Furthermore the designs are released under Creative Commons by-sa-nc, and the files are available to download from the product pages. And finally, it is a lot of fun – people will generally ask you about the tubes as they may have never seen them before.

Remember, if you have any questions about these modules please contact Ogi Lumen via their website. Higher resolution images available on flickr.

Have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column, or join our Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

[Note – the kit assembled in this article was received from Ogi Lumen for review purposes]

Posted in arduino, kit review, learning electronics, nixie, ogilumenComments (11)


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