Tag Archive | "prototyping"

Experimenting with Surface-Mount Component Prototyping

Experimenting with hand-soldering SMT components.

Updated 18/03/2013

Now and again I have looked at SMT (surface-mount technology) components and thought to myself “I should try that one day”. But not wanting to fork out for a toaster oven and a bunch of special tools I did it on the cheap – so in this article you can follow along and see the results. Recently I ordered some ElecFreaks SOIC Arduino Mega-style protoshields which apart from being a normal double-sided protoshield, also have a SOIC SMT pad as shown below:

First up I soldered in two SOIC format ICs – a 555 and a 4017:

These were not that difficult – you need a steady hand, a clean soldering iron tip and some blu-tac. To start, stick down the IC as such:

… then you can … very carefully … hand-solder in a few legs, remove the blu tac and take care of the rest …

The 4017 went in easily as well…

…however it can be easier to flood the pins with solder, then use solder-wick to soak up the excess – which in theory will remove the bridges between pins caused by the excess solder. And some PCB cleaner to get rid of the excess flux is a good idea as well.

Now to some smaller components – some LEDs and a resistor. These were 0805 package types, which measure 2.0 × 1.3 mm – for example a resistor:

The LEDs were also the same size. Unlike normal LEDs, determining the anode and cathode can be difficult – however my examples had a small arrow determining current flow (anode to cathode) on the bottom:

Another way is to use the continuity function of a multimeter – if their output voltage is less than the rating of the LED, you can probe it to determine the pins. When it glows, the positive lead is the anode. Handling such small components requires the use of anti-magnetic tweezers – highly recommended…

… and make holding down the components with one hand whilst soldering with the other much, much easier. Unlike normal veroboard, protoshield or other prototyping PCBs the protoshield’s holes are surrounded with a “clover” style of solder pad, for example:

These solder pads can make hand-soldering SMT parts a little easier. After some experimenting, I found the easiest way was to first flood the hold with solder:

… then hold down the component with the tweezers with one hand while heating the solder with the other – then moving and holding one end of the component into the molten solder:

The first time (above) was a little messy, but one improves with practice. The clover-style of the solder pads makes it easy to connect two components, for example:

With some practice the procedure can become quite manageable:

As the protoshields are double-sided you can make connections between components on the other side to keep things neat for observers. To complete the experiment the six LEDs were wired underneath (except for one) to matching Arduino Mega digital output pins, and a simple demonstration sketch used to illuminate the LEDs, as shown below:

For one-off or very low-volume SMD work these shields from elecfreaks are quite useful. You will need a steady hand and quite a lot of patience, but if the need calls it would be handy to have some of these boards around just in case. For a more involved and professional method of working with SMT, check out this guide by Jon Oxer.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in 555, education, elecfreaks, learning electronics, SMD, soldering, tutorialComments (6)

Kit Review – Snootlab Rotoshield

Hello Readers

[Update: 11/12/11 – Added example code and video]

In this article we will examine yet another product from a bundle sent for review by Snootlab, a Toulouse, France-based company that in their own words:

… designs and develops electronic products with an Open Hardware and Open Source approach. We are particularly specialized in the design of new shields for Arduino. The products we create are licensed under CC BY-SA v3.0 (as shown in documents associated with each of our creations). In accordance with the principles of the definition of Open Source Hardware (OSHW), we have signed it the 10th February 2011. We wish to contribute to the development of the ecosystem of “do it yourself” through original designs of products, uses and events.

Furthermore, all of their products are RoHS compliant and as part of the Open Hardware commitment, all the design files are available from the Snootlab website.

The subject of the review is the Snootlab Rotoshield – a motor-driver shield for our Arduino systems. Using a pair of L293 half-bridge motor driver ICs, you can control four DC motors with 256 levels of speed, or two stepper motors. However this is more than just a simple motor-driver shield… The PCB has four bi-colour LEDs, used to indicate the direction of each DC motor; there is a MAX7313 IC which offers another eight PWM output lines; and the board can accept external power up to 18V, or (like other Snootlab shields) draw power from a PC ATX power supply line.

However as this is a kit, let’s follow construction, then explore how the Rotoshield could possibly be used. [You can also purchase the shield fully assembled – but what fun would that be?] Assembly was relatively easy, and you can download instructions and the schematic files in English. As always, the kit arrives in a reusable ESD bag:

There are some SMD components, and thankfully they are pre-soldered to the board. These include the SMD LEDs, some random passives and the MAX7313:

Thankfully the silk-screen is well noted with component numbers and so on:

All the required parts are included, including stackable headers and IC sockets:

It is nice to not see any of the old-style ceramic capacitors. The people at Snootlab share my enthusiasm for quality components. The assembly process is pretty simple, just start with the smaller parts such as capacitors:

… then work outwards with the sockets and terminals:

… then continue on with the larger, bulkier components. My favourite flexible hand was used to hold the electrolytics in place:

… followed with the rest, leaving us with one Rotoshield:

If you want to use the 12V power line from the ATX socket, don’t forget to bridge the PCB pads between R7 and the AREF pin. The next thing to do is download and install the snooter library to allow control of the Rotoshield in your sketches. There are many examples included with the library that you can examine, just select File > Examples > snootor in the Arduino IDE to select an example. Function definitions are available in the readme.txt file included in the library download.

[Update]

After acquiring a tank chassis with two DC motors, it was time to fire up the Rotoshield and get it to work. From a hardware perspective is was quite simple – the two motors were connected to the M1 and M2 terminal blocks, and a 6V battery pack to the external power terminal block on the shield. The Arduino underneath is powered by a separate PP3 9V battery.

In the following sketch I have created four functions – goForward(), goBackward(), rotateLeft() and rotateRight(). The parameter is the amount of time in milliseconds to operate for. The speed of the motore is set using the Mx.setSpeed() function in void Setup(). Although the speed range is from zero to 255, this is PWM so the motors don’t respond that well until around 128. So have just set them to full speed. Here is the demonstration sketch:

… and the resulting video:

For support, visit the Snootlab website and customer forum in French (use Google Translate). However as noted previously the team at Snootlab converse in excellent English and have been easy to contact via email if you have any questions. Snootlab products including the Snootlab Rotoshield are available directly from their website. High-resolution images available on flickr.

As always, thank you for reading and I look forward to your comments and so on. Furthermore, don’t be shy in pointing out errors or places that could use improvement. Please subscribe using one of the methods at the top-right of this web page to receive updates on new posts, follow on twitterfacebook, or join our Google Group.

[Disclaimer – the products reviewed in this article are promotional considerations made available by Snootlab]

Posted in arduino, I2C, kit review, L293, MAX7313, microcontrollers, motor shield, product review, rotoshield, snootlabComments (5)

Kit Review – Snootlab Mémoire SD card/RTC/prototyping shield

Hello Readers

In this article we will examine another product from a bundle sent for review by Snootlab, a Toulouse, France-based company that in their own words:

… designs and develops electronic products with an Open Hardware and Open Source approach. We are particularly specialized in the design of new shields for Arduino. The products we create are licensed under CC BY-SA v3.0 (as shown in documents associated with each of our creations). In accordance with the principles of the definition of Open Source Hardware (OSHW), we have signed it the 10th February 2011. We wish to contribute to the development of the ecosystem of “do it yourself” through original designs of products, uses and events.

Furthermore, all of their products are RoHS compliant and as part of the Open Hardware commitment, all the design files are available from the Snootlab website.

The subject of the review is the Snootlab Mémoire – an SD card data logging shield with on-board DS1307 real time clock [and matching backup battery] and prototyping area. It uses the standard SdFat library to write to normal SD memory cards formatted in FAT16 or FAT32. You can download the library from here. The real time clock IC is an easy to use I2C-interface model, and I have documented its use in great detail in this tutorial.

Once again, shield assembly is simple and quite straightforward. You can download an illustrated assembly guide from here, however it is in French. But everything you need to know is laid out on the PCB silk-screen, or the last page of the instructions. The it arrives in a reusable ESD bag:

… and all the required parts are included – including an IC socket and the RTC backup battery:

… the PCB is thick, with a very detailed silk-screen. Furthermore, it arrives with the SD card and 3.3V LDO (underneath) already pre-soldered – a nice touch:

The order of soldering the components is generally a subjective decision, and in this case I started with the resistors:

… and then worked my way out, but not fitting the battery nor IC until last. Intrestingly, the instructions require the crystal to be tacked down with some solder onto the PCB. Frankly I didn’t think it would withstand the temperature, however it did and all is well:

Which leaves us with a fully-assembled Mémoire shield ready for action:

Please note that a memory card is not included with the kit. If you are following along with your own Mémoire, the first thing to do after inserting the battery, IC and shield into your Arduino board and run some tests to ensure all is well. First thing is to test the DS1307 real-time clock IC. You can use the following sketch from chapter seven of my Arduino tutorial series:

If you are unsure about using I2C, please review my tutorial which can be found here. Don’t forget to update the time and date data in void setup(), and also comment out the setDateDS1307() function and upload the sketch a second time. The sketch output will be found on the serial monitor box – such as:

rtcdemooutput

Those of you familiar with the DS1307 RTC IC know that it can generate a nice 1 Hz pulse. To take advantage of this the SQW pin has an access hole on the PCB, beetween R10 and pin 8 of the IC:

For instruction on how to activate the SQW output, please visit the last section of this tutorial.

The next test is the SD card section of the shield. If you have not already done so, download and install the SdFat libary. Then, in the Arduino IDE, select File > Examples > SdFat > SdFatInfo. Insert the formatted (FAT16/32) SD card into the shield, upload the sketch, then open the serial monitor. You should be presented with something like this:

sdcardinfo

As you can see the sketch has returned various data about the SD card. Finally, let’s log some data. You can deconstruct the excellent example that comes with the SdFat library titled SdFatAnalogLogger (select File > Examples > SdFat > SdFatAnalogLogger). Using the functions:

you can “write” to the SD card in the same way as you would the serial output (that is, the serial monitor).

If you have reached this far without any errors – Congratulations! You’re ready to log. If not, remove the battery, SD card and IC from your shield (you used the IC socket, didn’t you?). Check the polarised components are in correctly, double-check your soldering and then reinsert the IC, shield and battery and try again. If that fails, support is available on the Snootlab website, and there is also a customer forum in French (use Google Translate). However as noted previously the team at Snootlab converse in excellent English and have been easy to contact via email if you have any questions. Stay tuned for the final Snootlab product review.

Snootlab products including the Snootlab Mémoire are available directly from their website. High-resolution images available on flickr.

As always, thank you for reading and I look forward to your comments and so on. Furthermore, don’t be shy in pointing out errors or places that could use improvement. Please subscribe using one of the methods at the top-right of this web page to receive updates on new posts, follow on twitterfacebook, or join our Google Group.

[Disclaimer – the products reviewed in this article are promotional considerations made available by Snootlab]

Posted in arduino, ds1307, education, kit review, snootlabComments (0)

Kit Reviews: Snootlab Power ScrewShield and I2C Power Protoshield

Hello Readers

In this article we will examine the first two products from a bundle sent for review by Snootlab, a Toulouse, France-based company that in their own words:

… designs and develops electronic products with an Open Hardware and Open Source approach. We are particularly specialized in the design of new shields for Arduino. The products we create are licensed under CC BY-SA v3.0 (as shown in documents associated with each of our creations). In accordance with the principles of the definition of Open Source Hardware (OSHW), we have signed it the 10th February 2011. We wish to contribute to the development of the ecosystem of “do it yourself” through original designs of products, uses and events.

Furthermore, all of their products are RoHS compliant and as part of the Open Hardware commitment, all the design files are available from the Snootlab website. First, let’s examine the Power Screwshield kit. This is a feature-laden prototyping shield suitable for Arduino Uno and compatible series boards. It can be used with the Mega, however not all of the I/O pins will be available.

Apart from obvious use as a prototyping shield, there are also three other useful features:

  • space for a 16-pin SOIC SMD part in the prototyping area;
  • a full line of screw terminals that connect to all the shield pin connections (in a similar way to the Wingshield Screwshield);
  • and a socket to allow power to be sourced from a standard computer ATX power supply, which brings 5V and 12V DC to the shield. I have never seen this implemented on a shield in the past – a very novel and useful idea.
If you are unfamiliar with the ATX power supply options, consider this image of the tronixstuff bench PC’s internals:
ldo3ss
The connector we would use is the one with the four round pins in a single row. In recent times using PC power supplies as bench power supply units has become quite common, so the designers at Snootlab have taken advantage of this in a very clever way by allowing their Power ScrewShield to use these power supplies. Assembly of the shield is simple and well documented. Although it is self-explanatory, you can download an illustrated guide from here. The kit is packaged in a reusable ESD bag:

bagss

Assembly of the shield is simple and well documented. Although it is self-explanatory, you can download an illustrated guide from here. The kit is packaged in a reusable ESD bag:

… which contains all the necessary parts:

partsss

… and a very high quality PCB:

pcbss

The PCB thickness is over 1mm, and as you can see from the image above the silk-screening describes all the areas of the PCB in a detailed manner. Note that this shield is much larger than a standard Arduino shield – this becomes obvious when compared with a standard prototyping shield:

pcbcompss

Assembly was very smooth and quick. There are a couple of things to watch out for, for example you need to slide the terminal blocks together so that they are flush on the sides, such as:

blocks

… if you want to enable the 12V DC rail from the ATX power lead, short out the jumper SJ1 with a blob of solder:

enable12vss

… when soldering the PC power connector, be sure to make the clamp bracket flush with the socket, for example:

atxss

… and finally, to enable use of the shield’s LED, you need to cut the track in this area on the underside of the PCB:

Although at first the introduction of another Arduino prototyping shield may not have seemed that interesting – this version from Snootlab really goes all out to cover almost every possible need in a shield all at the same time. Sure, it is a lot larger – but none of the board space is wasted – and those terminal blocks would be very hand for making some more permanent-style prototypes with lots of external wiring.  And the ability to accept power from a PC ATX-style power supply unit is certainly original and possibly very useful depending on your application. So if you need to create something that needs a lot of power, a lot of prototyping space, and a lot of wiring – this is the protoshield for you.

For the second half of the review we have the Snootlab I2C Power Protoshield. This is another example of an Arduino prototyping shield with some interesting twists. Apart from employing the same PC power connector as used with the Power ScrewShield, this shield is designed for hard-core I2C-bus enthusiasts. (What’s I2C? Check my tutorials). This is due to the 10-pin HE connector on the edge of the board – it contains pins for SCL, SDA, 3.3V, 5V and GND. With this you could use you own cable connections to daisy-chain other devices communicating via the I2C bus. Again, the shield is a kit and assembly was simple.

Like other Snootlab products, the kit arrives in a reusable ESD bag:

bag

… with a high-quality thick PCB that has a very detailed silk-screen layer:

pcb

… and all the required parts are included:

parts1

When soldering in the shield connectors, using another shield as a jig can save time:

headers

And we’re finished:

finished

One could also mount a small solderless breadboad on the I2C Power Protoshield:

finishedwithbreadboard

One great feature is the inclusion of an NCP1117DT33 3.3V 1A voltage regulator. Using this you can source 3.3 volts at up to one amp of current (only) when using the PC power supply connection. This is a great idea, as in the past it can be too easy to accidentally burn out the FTDI chip on an Arduino Duemilanove by drawing too much current from the 3.3V pin. The use of the external 3.3V supply is controlled by a jumper on the header pins here:

intext3v3

Finally, in the image above you can see the area for external I2C pull-up resistors. Generally with our Arduino the internal pull-up resistors in the microcontroller are adequate, however with many I2C devices in use (e.g. eight 24LC512 EEPROMS!) external pull-ups are required.

After examining the two shields I am impressed with the quality of the components and PCBs, as well as the interesting features described in the review. Theyare certainly unique and very much useful if required, especially the PC power supply connections. Support is available on the Snootlab website, and there is also a customer forum in French (use Google Translate). However the people at Snootlab converse in excellent English and have been easy to contact via email if you have any questions. Stay tuned for more interesting Snootlab product reviews.

Snootlab products including the I2C Power Protoshield and the Power ScrewShield are available directly from their website.

As always, thank you for reading and I look forward to your comments and so on. Furthermore, don’t be shy in pointing out errors or places that could use improvement. Please subscribe using one of the methods at the top-right of this web page to receive updates on new posts, follow on twitterfacebook, or join our Google Group.

[Disclaimer – the products reviewed in this article are promotional considerations made available by Snootlab]

Posted in arduino, kit review, microcontrollers, snootlabComments (13)

Initial review: mbed LPC1768 Development Board

In this article we review the mbed NXP LPC1768 development board and the mbed system in general.

Introduction

Today we will examine the mbed NXP LPC1768 development board. The goal of the mbed system is to “provide(s) a platform for microcontroller hardware, tools, libraries and resources designed to enable rapid prototyping with microcontrollers.” (http://mbed.org/handbook/About). Personally I also see this as a good option for a “next step” for those who have outgrown their Arduino – the mbed offers much more processing power, a similar development environment and similar hardware ease of use. A great way to move from 8-bit to 32-bit power…

The NXP LCP1768 MCU on our mbed board offers the following specifications:

  • a Cortex-M3 core running at 96MHz
  • 512kb flash memory and 64kb RAM
  • powered via USB or 4.5~9V DC applied straight to the board
  • Real time clock (requires external battery backup if necessary)
  • Loads of I/O options, including:
  • USB serial
  • I2C
  • Ethernet on board
  • SPI
  • serial I/O
  • Control-area network (CAN) bus
  • 3.3v digital logic, 40mA per digital pin with a total maximum of 400 mA
  • analog and digital I/O pins

For a full description and data sheet, please visit: http://mbed.org/handbook/mbed-NXP-LPC1768.

Although a small project started by two ARM employees, the mbed has proven to be a worthy product to allow people of generally all skill levels access to powerful microcontrollers without a lot of the inherent complications. It does this in two ways:

Firstly, the hardware is very simple and designed for ease of use. The LPC1768 is mounted on a small board to convert it to a DIP format, making breadboard easy. The designers have also thought to include four blue LEDs for digital output and a nice large reset button. Interface with the PC is via USB. The mbed appears as a USB flash drive to your computer’s operating system, and compiled programs are downloaded as a single .bin file into the mbed.

Secondly, the development environment. Unlike other MCU products on the market, mbed is a completely online development environment. That is, in a manner very similar to cloud computing services such as Google Docs or Zoho Office. However there are some pros and cons of this method. The pros include not having to install any software on the PC – as long as you have a web browser and a USB port you should be fine; any new libraries or IDE updates are handled on the server leaving you to not worry about staying up to date; and the online environment can monitor and update your MCU firmware if necessary. However the cons are that you cannot work with your code off-line, and there may be some possible privacy issues. We will examine the online environment later on.

Preparing and using the mbed is incredibly simple. The designers have certainly exceeded their goal of providing a rapid prototyping environment. The process from opening the box to running your first program is (as always) quite simple.

The initial packaging is clear and inviting, and includes a getting started document, USB cable, a laminated hardware pinout card (very useful) and a bumper sticker (!):

1

 

The mbed unit itself is compact yet not too small:

2

The underside contains the USB interface and flash drive controllers:

3

The initial setup requires registration with the mbed online environment. This is done by plugging in your mbed to the USB, and visiting the web page URL stored in the mbed’s flash drive:

4

This will take you to the login page where you can create a new user profile:

5

The serial number of the mbed is recognised and linked to your user account. This means you do need to own an mbed to explore the depths of the online services available, and also serves to keep the mbed online ecosystem free of spammers and whatnot. After registration, you will be presented with the “getting started” page, which contains links to the function references, tutorials, FAQs, user forums, user-contributed content and more. All is revealed by exploring the links from this page.

After signing up, you can create a profile page which is public. This also contains tabs that contain notes, published (programs you make public) and libraries (that you have made public) Initially I thought the profile page would be private, or limited to other mbed owners, but this is not the case. From this page you can create notebook files, view your past activity and display published programs and libraries.

For example, I created a test notebook page and someone left a comment on it twenty minutes later. So be careful if you have some secrets – instead, you could cut and paste work to and from the IDE. However if you accidentally publish something it can be deleted, but remember that the internet is written in ink, not pencil.

However don’t let privacy worries put you off – just be careful not to write anything or publish programs you want to keep secret. Furthermore, as said earlier –  having an online IDE has a few advantages – you don’t need to install anything on your PC apart from an up to date web browser. This means you can work on programs from other computers with ease. Bored at work? Using a locked-down hotel or  school computer? You can still work on your mbed programs!

The openness of the mbed environment does create a positive, helpful environment similar to that found in the open-source community – there are many libraries that have been submitted that allow connection to various pieces of hardware such as LCD screens, bluetooth, Wii controllers, motors, servos, sensors and so on – as well as libraries for pachube, twitter, HTTP client and server access, and much more. These are found in the environment’s “Cookbook” section. If something interesting is on the market, there may very well be an mbed library to work with it.

The IDE is quite clear and straightforward. The program editor maintains colour-context, line numbering, support auto-formatting, and you can import or export code using the standard copy and paste keyboard shortcuts.

6

You can have multiple folders open at once, where each folder contains one program, the standard mbed function library and others you may have imported. Furthermore, there is also a very clear function reference for the standard mbed library available within the IDE – very useful. Programs are written in C++, and the online IDE takes care of everything – leaving you with only the .bin file to upload to the mbed. If you are new to programming or a little rusty with C++, books with unfortunate titles such as “C++ for Dummies” may prove useful.

7

You can also import libraries published by other mbed users into your own projects. Details of these published libraries (and programs) are listed in the mbed online environment. The speed of development is demonstrated very well in this video from the mbed team:

The support options are very good, including a members-only forum, loads of information, the Cookbook, a wiki for publishing user-contributed libraries and resources, and other FAQs and so on. If you have a question I am sure it could be answered very quickly.  When it comes time to compile and run your program, after a successful compile your computer will download a single .bin file, which is then copied over to your mbed. Then by pressing the reset button on the mbed, the program is stored into the MCU and executed. You can store more than one .bin file on the mbed, however the latest file (by time stamp) is only executed.

Overall the mbed is a refreshingly-easy point of entry to microcontrollers. The ability to quickly prototype an idea into reality is really not difficult, and those with some C++ experience (or willing to learn) will make use of the mbed environment in no time at all. And if you decide to move your prototype into production, details and schematics are provided to help implement the nxp LPC1768 into your designs. Frankly, for fast prototyping at work, or just fun for anyone interested in electronics, the mbed offers a simple yet powerful way of getting things done.

The mbed board used in this review was a promotional consideration from RS. You can purchase an mbed directly from your local RS distributor.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in learning electronics, lesson, LPC1768, mbed, microcontrollers, product review, review, tronixstuff, tutorialComments (10)

Getting Started with Arduino – Chapter Twelve

This is part of a series titled “Getting Started with Arduino!” by John Boxall – A tutorial on the Arduino universe. The first chapter is here, the complete series is detailed here.

Welcome back

This chapter we will spend some more time with the rotary encoder by using it to control a clock, look at ways of driving a common-anode LED display with Arduino, and make a usable alarm clock with which we can start to move from the prototype stage to an actual finished product – something you would be proud to give to someone.

So off we go…

In chapter eleven, we looked at getting some values from the rotary encoder. Not the easiest way of receiving user input, but certainly interesting. This week I have an example for you where the encoder is used for setting the time of a digital clock. This example is basically two previous projects mashed together. It consists of the LED digital clock from exercise 7.1, and the rotary encoder sketch from example 11.2. The sketch was quite simple in theory, but somewhat complex in execution. The idea was to read the decoder, and after every read, display the time. However, if the encoder’s button was pressed, the time set function would be activated. At this point, you turn the encoder in one direction to set the hours, and the other direction to set the minutes. Then press the button again to set that time and return to normal operations.

To recreate it you will need:

  • Your standard Arduino setup (computer, cable, Uno or 100% compatible)
  • Seven 560 ohm 1/4 watt resistors
  • Four 1 kilo ohm 1/4 resistors
  • Four BC548 NPN transistors (if you cannot find these, you can use 2N3904)
  • Two 74HC595 shift registers
  • DS1307 timer IC circuit components (see this schematic from chapter seven) or a pre-built module
  • Solderless breadboard and connecting wires

Here is the sketch for your perusal, and the matching schematic (sorry, I forgot to add the DS1307 module – see example 12.2 schematic below for how to do this):

example12p1small

… in real life:

example12p1boardsmall

and a video clip:

After watching that clip you can soon see that there is an issue with the encoder. As a normal switch can bounce (turn on and off very very quickly in the latter part of operation), so can a rotary encoder. That is why it would sometimes return a result of clockwise, instead of anti-clockwise. Furthermore, they are right little pains when trying to use in a breadboard, so if you were going to use one in greater lengths, it would pay to make up your own little breakout board for it. Therefore at this stage we will leave the encoder for a while.

You may also have noticed the extra shield between the real time clock shield (yellow) and the arduino board. It is the Screwshield for Arduino – reviewed here. It is very useful to making a stronger connection to the I/O pins, or using normal multi-core wires.

pinsborder

Next on the agenda is the common-anode LED display. Normally the LED display we have demonstrated in the past has been common-cathode, and very easy to use. Current would flow from the power supply, through the shift register’s outputs (for example the 74HC595), through current-limiting resistors, into the LED segment, then off to earth via the cathode. Current flows through a diode from the anode to the cathode, and finally back to earth/ground. For a refresher on diodes, please read this article. The other month I found this style of useful LED display:

clockdisplaysmall

Absolutely perfect for our clock experimentations. A nice colon in the middle, and another LED between the third and fourth digit which could make a good indicator of some sort. However the one catch (always a catch…) is that is was common-anode. This means that current starts from the power supply, through the common anode pin for the particular digit, then the LED segment, the LED’s individual cathode pin, through the current-limiting resistor and then to ground. With the current flowing in the opposite direction via a common anode, we can’t just hook the display up to our 74HC595 shift register.

Therefore, we will need the shift register to control switches to allow the current to flow through each segment, just like we have done previously controlling the cathodes of a common cathode display (see example 12.1). So to control the digits of this new display, we will need twelve switches (eight for the segments of the digit, and four to control the anodes). That would mean twelve BC548  transistors and 10k ohm resistors, and a lot of mess.

Instead we will now use the 74HC4066 quad bilateral switch IC. I have reviewed this chip being used with Arduinos in a separate article here. The 74HC4066 is quite a common chip, available from many suppliers including: element14/Newark (part number 380957), Digikey (part number 568-1463-5-ND) or Mouser (771-74HC4066N). If you cannot find them, email me and I can sell you some at cost plus postage. Once you have a understanding of this IC, please consider the following circuit:

example12p2schematic

Most of this should be easily understood. One shift register is controlling the anodes, turning them on and off via a 74HC4066. In past examples this shift register would have turned off common cathodes via a 10k resistor and an NPN transistor. The other shift register is controlling the individual LEDs for each digit via a pair of 74HC4066s (as they only have four switches per IC).

Here is the sketch, it should be quite a familiar piece of code for you by now.

To recreate it you will need:

  • Your standard Arduino setup (computer, cable, Uno or 100% compatible)
  • Seven 560 ohm 1/4 watt resistors
  • DS1307 timer IC circuit components (see this schematic from chapter seven) or a pre-built module
  • Two 74HC595 shift registers
  • Three 74HC4066 quad bilateral switch ICs
  • Solderless breadboard and connecting wires
  • LED clock display module

And here is the result, with red and a blue display.

And the usual board layout:

example12p2boardsmall

The blue looks really good in a dark background. You can also get them in yellow and green.

LEDborder

Moving along. Now and again, you often want to have a few buttons in use for user input, however the cheap ones don’t really like to sit in a breadboard. Naturally, you could make your own “button shield”, which would be very admirable, but then it would be preset to certain pins, which could interfere with your project. I had the same problem in writing this chapter, so came up with this example of an external “button panel” to make life easier. Here is the schematic, nothing complex at all – just four buttons and the required 10k ohm pull-down resistors:

example12p3schematic

and the finished product:

example12p3small

This was a quick job, as I will need to use a few buttons in the near future. Have also put some rubber feet on the bottom to stop the solder joints scratching the surface of the bench. Originally I was going to chop off the excess board at the top, but instead will add some LEDs to it after finishing this article. However using this button board will save a lot of frustration by not trying to jam the buttons into a breadboard.

pinsborder

Exercise 12.1

Now it is time for you to do some work. From this chapter onwards, we will be working on making a small alarm clock – something you could use. Just like the six million dollar man, we have the capability, the technology, and so on … except for Steve Austin. So this chapter, your task is to create and breadboard the  circuit and the underlying sketch. Using the LED display from example 12.1, your clock will have a menu option to set the time, alarm time, turn on and off the alarm, a snooze button – and also switch the display on and off (so you don’t stare at it when you should be trying to sleep).

You could either use a DS1307 module, or the raw parts. For an explanation of the circuitry, please see this post about making a RTC shield. You can always change it when we get to making a real prototype. The same with the Arduino – but for this exercise just stick with the normal board. Later on we will use a bare circuit the same as in chapter ten. With regards to user input, it’s up to you. A rotary encoder could be a real PITA, my example below just uses buttons. Anyhow, off you go!

Parts you will need:

  • Your standard Arduino setup (computer, cable, Uno or 100% compatible)
  • Seven 560 ohm 1/4 watt resistors
  • DS1307 timer IC circuit components (see this schematic from chapter seven) or a pre-built module
  • Two 74HC595 shift registers
  • Three 74HC4066 quad bilateral switch ICs
  • Four normally open buttons or a board as described in example 12.3
  • Solderless breadboard and connecting wires
  • LED clock display module

Here is my interpretation of the answer to the exercise. Although this is a particularly long sketch for our examples, it is broken up into many functions which are quite modular, so you can easily follow the flow of the sketch if you start at void loop(). All of the types of functions used have been covered in the past tutorials. In then next chapters we will add more functions, such an an adjustable snooze, selectable blinking colon, and so on. If you have any questions, please ask.

The buttons have several functions. In normal clock display mode, button one is for menu, two turns the alarm on, three turns it off, and four turns the display on and off. If you press menu, button two is to select time set, three for alarm set, and four is like an enter button. When in the time/alarm set modes, button one increases the hour, button two increases minutes in units of ten, and button three increases minutes in ones, and four is enter. When the alarm activates, button four turns it off.

The schematic is just example 12.2 and example 12.3 connected together, however the first button on the external board is connected to digital pin 8 instead of 1.

So here is a photo of our work in progress:

exercise12p1boardsmall

And a video clip showing the various functions of the clock in operation:

I hope you found success and inspiration in this chapter. Now to Chapter Thirteen.

LEDborder

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Posted in 4066, 74HC4066, arduino, COM-09117, COM-09481, COM-09483, education, learning electronics, lesson, microcontrollers, tutorialComments (11)


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