## Project: Clock Two – Single digit clock

Let’s hack an Ikea lamp into a single-digit clock! How? Read on…

Updated 18/03/2013

Time for another instalment in my irregular series of clock projects. (Or should that be “Time for another instalment in the series of irregular clock projects”?) In contrast with the extreme “blinkiness” of Clock One, in this article we describe how to build this single-digit digital clock:

Once again the electronics of the clock will be based from an Arduino-compatible board with a DS1307 real-time clock IC added to the board. On top of this we add a shield with some extra circuitry and two buttons – but more on this later. The inspiration for this clock came from a product that was recently acquired at Ikea – the “Kvart” work lamp, for example:

If you are shopping for one, here are the Ikea stock details:

The goal is to place the electronics of the clock in the base, and have one single-digit LED display at the top of the neck which will blink out the digits. There will be two buttons under the base that are used to set the time. It will be powered by a 9V battery or an AC adaptor which is suitable for a typical Arduino board.

Construction

This article is a diary of my construction, and you can always use your own knowledge and initiative. It is assumed that you have a solid knowledge of the basics of the Arduino system.  If not, review my series of tutorials available from here. Furthermore, feel free to modify the design to work with what you have available – I hope this article can be of some inspiration to you.

Software

It is much easier to prototype the clock and get the Arduino sketch working how you like it before breaking down the lamp and building up the clock. To do this involves some jumper wires and a solderless breadboard, for example:

Although there are four buttons on the board we only use two. They are connected to digital pins eight and nine (with 10k pull-down resistors). The LED display segments a~g are connected to Arduino digital pins 0~6 respectively. The decimal point is connected to the pulse output pin of the DS1307 – which will be set to a 1Hz output to have a nice constant blinking to show the clock is alive and well.

If you are unfamiliar with operating the DS1307 real-time clock IC please review this tutorial. Operation of the clock has been made as simple for the user as possible. To set the time, they press button A (on digital eight) while the current time is being displayed, after which point the user can select the first digit (0~2) of the time by pressing button A. Then they press button B (on digital nine) to lock it in and move to the second digit (0~9) which is again chosen with button A and selected with button B. Then they move onto the digits in the same manner.

After this process the new time is checked for validity (so the user cannot enter invalid times such as 2534h) – and is ok, the clock will blink the hyphen twice and then carry on with the new time. If the entered time is invalid, the clock reverts back to the current time. This process is demonstrated in the following video clip:

Hardware

The parts required to replicate the Clock Two in this article are:

• One Arduino-compatible board with DS1307 real-time clock IC as described in this article
• One Arduino protoshield and header pins
• One common-cathode 7-segment LED display of your choosing
• Seven current-limiting resistors to reduce the output current from Arduino digital outputs going to the LED segments. In our example we use a 560 ohm resistor network to save time
• Two buttons and two 10k ohm pull-down resistors
• One meter of nine-core wire that will fit inside the neck and stand of the Kvart lamp – an external diameter of less than 6mm will be fine
• And of course – the lamp

The protoshield is used to hold the buttons, resistor network and the terminus for the wires between the LED display and the Arduino digital outputs, for example:

At this stage you will need to do some heavy deconstruction on the lamp. Cut off the mains lead at the base and remove the plastic grommet from the stand that surrounded the AC lead. Next,  with some elbow grease you can twist off the lamp-shade unit from the end of the flexible neck. You could always reuse the lamp head and AC lead if wired by a licensed electrician.

Now you need to feed the multicore wire through the neck and down to the base of the lamp. You can pull it through the hole near the base, and then will need to drill a hole in the base to feed it through to the electronics as such:

Take care when feeding the cable though so you don’t nick the insulation as shown above. Leave yourself a fair bit of slack at the top which will make life easier when soldering on the LED display, for example:

The next step is to solder the wires at the top to the LED display. Make notes to help recall which wires are soldered to the pins of the display. If your soldering skills (like mine) aren’t so good, use heatshrink to cover the soldering:

Most displays will have two GND pins, so bridge them so you only need to use one wire in the multicore back to base:

At this point use the continuity function of a multimeter or a low-voltage power source to test each LED segment using the other end of the cable protruding from the base. Once you are satisfied the segments have been soldered correctly, carefully draw the cable back through the neck and base in order to reduce the slack between the display and the top of the lamp neck. Then solder the individual LED segment wires to the protoshield.

Now if you have not already done so, upload the sketch into the Arduino board – especially if you are going to permanently mount the circuitry into the base. A simple method of mounting would be using  a hot glue gun, but for the purpose of demonstration we have just used blu-tac:

Although this does look a little rough, we are using existing stock which kept the cost down. If you are going to power the clock with an AC adaptor, you will also need to cut out small opening to allow the lead to protrude from the side of the base. And now for the resulting clock – our Clock Two:

So there you have it, the second of many clocks we plan to describe in the future.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

## Project – Single button combination lock

Time for something different  – a single button combination lock. Allow me to explain…

Updated 18/03/2013

Normally a combination lock would require the entry of a series of unique numbers in order to unlock something or start an action. For example:

A more contemporary type of lock could be controlled electronically, for example by a keypad where the user enters a series of digits to cause something to happen. Such as the keypad on this dodgy \$30 safe from Officeworks:

As you can see there is a button for each digit. You would think that this would be a good idea –  however people can watch you enter the digits, or users can be silly enough to write down the combination somewhere. In some cases the more cunning monkeys have even placed cameras that can observe keypads to record people entering the combination. There must be a better way. Possibly! However in the meanwhile you can consider my idea instead – just have one button. Only one button – and the combination is made up of the time that elapses between presses of the button. There are many uses for such an odd lock:

• A type of combination lock that controls an electric door strike, or activates a device of some sort;
• A way of testing mind-hand coordination for skill, or the base of a painfully frustrating game;
• Perhaps an interlock on motor vehicle to prevent drink driving. After a few drinks there’s no way you could get the timing right. Then again, after a double espresso or two you might have problems as well.
How does it work? Consider the following:

We measure the duration of time between each press of the button (in this case – delay 1~4). These delay times are then compared against values stored in the program that controls the lock. It is also prudent to allow for some tolerance in the user’s press delay – say plus or minus ten to fifteen percent. We are not concerned with the duration of each button press, however it is certainly feasible.

To create this piece of hardware is quite easy, and once again we will use the Arduino way of doing things. For prototyping and experimenting it is simple enough to create with a typical board such as a Uno or Eleven and a solderless breadboard – however to create a final product you could minimise it by using a bare-bones solution (as described here). Now let’s get started…

For demonstration purposes we have a normally-open button connected to digital pin 2 on our Arduino-compatible board using the 10k ohm pull down resistor as such:

The next thing to do is determine our delay time values. Our example will use five presses, so we measure four delays. With the following sketch, you can generate the delay data by pushing the button yourself – the sketch will return the delay times on the serial monitor:

So what’s going on the this sketch? Each time the button is pressed a reading of millis() is taken and stored in an array. [More on millis() in the tutorial]. Once the button has been pressed five times, the difference in time between each press is calculated and stored in the array del[]. Note the use of a 500 ms delay in the function dataCapture(), this is to prevent the button bouncing and will need to be altered to suit your particular button. Finally the delay data is then displayed on the serial monitor. For example:

The example was an attempt to count one second between each press. This example also illustrates the need to incorporate some tolerance in the actual lock sketch. With a tolerance of +/- 10% and delay values of one second, the lock would activate. With 5% – no. Etcetera.

Now for the lock sketch. Again it measures the millis() value on each button press and after five presses calculates the duration between each press. Finally in the function checkCombination() the durations are compared against the stored delay values (generated using the first sketch) which are stored in the array del[]. In our example lock sketch we have values of one second between each button press. The tolerance is stored as a decimal fraction in the variable tolerance; for example to have a tolerance of ten percent, use 0.1:

When choosing your time delays, ensure they are larger than the value used for button debounce (the delay() function call) in the dataCapture() function. Notice the two functions success() and failure() – these will contain the results of what happens when the user successfully enters the combination or does not. For a demonstration of the final product, I have connected an LCD to display the outcomes of the entry attempts. You can download the sketch from here. The key used in this example is 1,2,3,4 seconds:

Although there are four buttons on the board used in the video, only one is used. Well I hope someone out there found this interesting or slightly useful…

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

### Australian Electronics!

Buy and support Silicon Chip - Australia's only Electronics Magazine.