Tag Archive | "smith"

Old Kit Review – Silicon Chip Mini Stereo Amplifier

Introduction

In this review of an older kit we examine the aptly-named “Mini Stereo Amplifier” from Dick Smith Electronics (catalogue number K5008), based on the article published in the October 1992 issue of Silicon Chip magazine.

The purpose of the kit is to offer a stereo 1W+1W RMS amplifier for use with portable audio devices that only used headphones, such as the typical portable tape players or newly available portable CD players. I feel old just writing that. At the time it would have been quite a useful kit, paired with some inexpensive speakers the end user would have a neat and portable sound solution. So let’s get started.

Assembly

Larger kits like this one that couldn’t be retailed on hanger cards shipped in corrugated cardboard boxes that were glued shut. They looked good but as soon as a sneaky customer tore one open “to have a look” it was ruined and hard to sell:

Dick Smith Electronics K5008 Stereo Amplifier Kit box

The amplifier kit was from the time when DSE still cared about kits, so you received the sixteen page “Guide to Kit Construction” plus the kit instructions, nasty red disclaimer sheet, feedback card, plus all the required components and the obligatory coil of solder that was usually rubbish:

Dick Smith Electronics K5008 Stereo Amplifier Kit all contents

However the completeness of the kit is outstanding, everything is included for completion including an enclosure and handy front panel sticker:

Dick Smith Electronics K5008 Stereo Amplifier Kit enclosure face sticker

… all the sockets, plenty of jumper wire and even the rubber feet:

Dick Smith Electronics K5008 Stereo Amplifier Kit components

The PCB is from the old-school of design – without any silk-screening or solder mask:

Dick Smith Electronics K5008 Stereo Amplifier Kit PCB front

Dick Smith Electronics K5008 Stereo Amplifier Kit PCB rear

However the instructions are quite clear so you can figure out the component placement easily. Which brings us to that point – all the components went in with ease:

Dick Smith Electronics K5008 Stereo Amplifier Kit PCB partial assembly

… then it was a matter of wiring in the sockets, volume potentiometer and power switch:

Dick Smith Electronics K5008 Stereo Amplifier Kit socket wiring

Instead of using a 3.5mm phono socket for power input, I used a 9V battery snap instead. The amplifier can run on voltages down to 1.8V so it will do for the limited use I have in mind for the amplifier. However in the excitement of assembly I forgot the power switch:

Dick Smith Electronics K5008 Stereo Amplifier Kit PCB forgot the switch

However it wasn’t any effort to rectify that. You will also notice three links on the PCB, which I fitted instead of making coils (more on this later). So at that point the soldering work is finished:

Dick Smith Electronics K5008 Stereo Amplifier Kit PCB finished

Now to drill out the holes on the faceplate. Instead of tapering out the slots on the side of the housing, I just drilled all the holes on the front panel:

Dick Smith Electronics K5008 Stereo Amplifier Kit panel

Turns out the adhesive on the front panel sticker had lost its mojo, so I might head off and get some white-on-black tape for the label maker. However in the meanwhile we have one finished mini stereo amplifier, which reminds me of an old grade seven electronics project:

Dick Smith Electronics K5008 Stereo Amplifier Kit finished

How it works

The amplifier is based on the STMicro TDA2822M (data sheet .pdf) dual low-voltage amplifier IC. In fact the circuit is a slight modification of the stereo example in the data sheet. As mentioned earlier, the benefit of this IC is that it can operate on voltates down to 1.8V, however to reach the maximum power output of 1W per channel into 8Ω loads you need a 9V supply. The output will drop to around 300 mW at 6V.

Finally the Silicon Chip design calls for a triplet of coils, one each on the stereo input wires – used to prevent the RF signal being “shunted away” from the amplifier inputs. The idea behind that was some portable radios used the headphones as an antenna, however we’ll use it with the audio out from a mobile phone so it was easier to skip hand-winding the coils and just put links in the PCB.

Using the Amplifier

The purpose of this kit was to have some sound while working in the garage, so I’ve fitted a pair of cheap 1W 8Ω speakers each to a length of wire and a 3.5mm plug as shown in the image above. And for that purpose, it works very well. In hindsight it turns out the speakers were rated at 1W peak not RMS, however they still sound great.

Conclusion

Another kit review over. This is a genuinely useful kit and a real shame you can’t buy one today. And again – to those who have been asking me privately, no I don’t have a secret line to some underground warehouse of old kits – just keep an eye out on ebay as they pop up now and again. Full-sized images and much more information about the kit are available on flickr.

And while you’re here – are you interested in Arduino? Check out my new book “Arduino Workshop” from No Starch Press.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in DSE, kit review, tronixstuffComments (2)

Old Kit Review – Diesel Sound Simulator for Model Railroads

Introduction

In this review of an older kit (circa 1993~1997) we examine the Diesel Sound Simulator for Model Railroads kit from (the now defunct) Dick Smith Electronics, based on the article published in the December 1992 issue of Silicon Chip magazine.

The purpose of this kit is to give you a small circuit which can fit in a HO scale (or larger) locomotive, or hidden underneath the layout – that can emulate the rumbling of a diesel-electric locomotive to increase the realism of a train. However the kit is designed for use with a PWM train controller (also devised by Silicon Chip!) so not for the simple direct-DC drive layouts.

K3030 diesel sound simulator kit

Assembly

The diesel sound kit was from the time when DSE still cared about kits, so you received the sixteen page “Guide to Kit Construction” plus the kit instructions, nasty red disclaimer sheet, feedback card, plus all the required components and the obligatory coil of solder that was usually rubbish:

K3030 diesel sound simulator kit contents

Everything required to get going is included, except IC sockets. My theory is it’s cheaper to use your own sockets than source older CMOS/TTL later on if you want to reuse the ICs, so sockets are now mandatory here:

K3030 diesel sound simulator kit parts

The PCB is from the old school of “figure-it-out-yourself”, no fancy silk-screening here:

K3030 diesel sound simulator kit PCB

K3030 diesel sound simulator kit PCB bottom

Notice the five horizontal pads between the two ICs – these were for wire bridges in case you needed to break the PCB in two to fit inside your locomotive.

Actual assembly was straight-forward, all the components went in without any issues. Having two links under IC2 was a little annoying, however a short while later the PCB was finished and the speaker attached:

K3030 diesel sound simulator kit finished

How it works

As mentioned earlier this diesel sound kit was designed for use with the Silicon Chip train PWM controller, so the design is a little different than expected. It can handle a voltage of around 20 V, and the sound is determined by the speed of the locomotive.

The speed is determined by the back EMF measured from the motor – and (from the manual) this is the voltage produced by the motor which opposes the current flow through it and this voltage is directly proportional to speed.

Not having a 20V DC PWM supply laying about I knocked up an Arduino to PWM a 20V DC supply via an N-MOSFET module and experimented with the duty cycle to see what sort of noises could be possible. The output was affected somewhat by the supply voltage, however seemed a little higher in pitch than expected.

You can listen to the results in the following video:

I reckon the sound from around the twenty second mark isn’t a bad idle noise, however in general not that great. The results will ultimately be a function of a lower duty-cycle than I could create at the time and the values of R1 and R2 used in the kit.

 Conclusion

Another kit review over. With some time spent experimenting you could generate the required diesel sounds, a Paxman-Valenta it isn’t… but it was a fun kit and I’m sure it was well-received at the time. To those who have been asking me privately, no I don’t have a secret line to some underground warehouse of old kits – just keep an eye out on ebay and they pop up now and again. Full-sized images and much more information about the kit are available on flickr.

And while you’re here – are you interested in Arduino? Check out my new book “Arduino Workshop” from No Starch Press.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in DSE, electronics, K3030, kit, kit review, model railway, tronixstuffComments (2)

Australian Electronics Nostalgia – “Funway Kits”

Hello readers

After viewing the trailer for Karl von Muller’s upcoming documentary State of Electronics – A discussion on the Electronics Industry in Australia, it brought back some fond memories of bashing about with a range of kits from many years ago. So today we will have a look at a few of them. But first some history (feel free to correct me here)…

In 1968 an enthusiastic man by the name of Dick Smith started a small car radio shop in Neutral Bay, Sydney. Although he had many ups and downs – through extremely hard work, marketing in ways Australia had never seen before (see the bus below), and revolutionising electronics and computer retailing in this country – he built up Dick Smith Electronics to a company so large he sold it for a huge sum and moved on to other successful ventures. You can download his biography from here.

Dick Smith Electronics’ stores were the place to go for components, a huge range of electronic kits, an interesting range of computers (in [earlier] kit and assembled form), amateur and CB radio – all the fun stuff. You would almost need a shotgun to clear the store out on a Thursday night or Saturday afternoon. There were also repair centres in each capital city and head office, that employed people to fix things for warranty service (and they would fix kits for a price as well). Before the internet one would stalk the mailbox waiting for the new catalogue to arrive. I even worked there for four years in the 1990s. Unfortunately due to market changes and carbon-based factors, the stores are now just glorified flat-screen TV and video game outlets.

However, partly to educate people (and probably to make more money), Dick Smith wrote a series of books titled “Fun Way into Electronics”, starting with the first in 1979. This entailed twenty very basic electronic circuits, such as flashing LEDs using a multivibrator, basic transistor amplifiers, and a “beer powered radio” (I wonder how many children tried that fuel cell?). The book had paper overlays which you would glue onto a piece of chipboard, and screw the components down to form a circuit. Later editions would use a plastic board with holes:

3143205539_96d689c02e_z

The Funway book was very popular (and still is with some schools, Scout groups and so on), so Dick published volume two from 1980. Finally some “real” projects – twenty kits that required soldering and could be of some real use in the world. Items such as a shortwave radio, intercom, timing devices, digital counters, and a mosquito repeller of dubiuos success. However they sold very well, and in 1984 the final volume of the Funway trilogy was published – another ten projects – “each with an integrated circuit!”

The books were illustrated in a very clear, simple way sometimes hand-drawn but very neat. I suspect some women in the books were meant to resemble associates of Dick Smith, and in general the book is a ‘snapshot’ of the times. For example, the transistor radio:

radiobikewoman

Please note that I will not email you a .pdf of any of the books mentioned, so kindly don’t ask – they’re still Copyright DSE Pty Ltd. Part of my reasoning for this article was the fact that the Funway era has now drawn to a close. Whilst recently wandering about in a Dick Smith store for some reminiscing, I noticed the remaining stock of Funway 2 kits on the clearance bench and the matching volume two books, which compelled me to rescue them.

At the register, the sales clerk asked me “Why would you want to make a radio?” … ugh

So let’s take a trip back to 1980 and see how they perform!

[Update 07/07/2013]

Wow! I found another kit – project seventeen, the LED level display. It was designed to show audio levels in a blinky form – the addition of a pair to your home or car hi-fi would put those analogue VU meters to shame whilst impressing your friends. When fitted inside the optional box and the label applied, you could be as cool as the guy below looking like he’s getting revved up for a night at the discotheque:

discodude

So time to give it a whirl. I remember this kit back in 1985 when a friend gave it to me from someone else, he cut off the LEDs for himself, and I ended up with the useless board. Thanks Tony. Well 28 years later here I am with the brand-new version:

proj17

Otherwise everything was as expected, all the parts and the poor PCB included:

parts

pcb

Construction was relatively simple but tedious, 22 resistors, 10 diodes, 10 LEDs, 11 transistors etc… just careful and steady work to get it done. This would have kept a teenager busy for a good weekend inside. After an hour and an espresso the board was populated:

board

Not wanting to chop up any audio leads to test the kit, I’ve instead put some pins on the power supply and input pairs for a quick demonstration. For a signal I’ve attached a function generator and fed a sine wave at various low frequencies. Here it is in action:

In hindsight that’s a pretty fun kit, and with some careful work it would have looked good in a contemporary audio system. It probably could have been done a lot easier with an LM3914 however the cost may have been prohibitive at the time.

Next we have Project Sixteen –  the Electronic Siren. This is basically two 555 oscillators, one for the sound, and the other for the duration – which combined with a basic amplifier make a “hee-haw” sound. This kit would have been included as a good sales add-on for the Home and Car alarm kit also described in the book. Typical of the series, when you purchased a kit it would come with the bare minimum, just enough to make it work (excluding the battery):

sirenpartsss

Naturally a full range of extras would be mentioned in the book, available from the store when required. The PCB looks like it was made at home – examining this one I can now be more grateful than ever for silk-screening and solder-masking on current PCBs:

sirenpcbss

To make annoying people easier I will add in a SPDT toggle switch, and use some IC sockets for the 555s. Assembling the kit took no time at all, the instructions were clear and easy to follow:

sirenbookss

Starting the soldering caused some flashbacks to my childhood, which were interesting. Assembling this at my age was much quicker than as a young lad – my soldering style has changed, and I also have a Fluke 233 to check the resistor and capacitor values. There was one nod to the future in the kit, the polyester capacitor was replaced by an MKT. The only reason to use the IC sockets was so I could reuse the 555s later on. Moving on, here is the finished article:

sirenfinishedss

And did it work? Absolutely – have a listen:


It is really quite loud, that 0.25 watt speaker is being pushed quite hard. According to the book you can connect a horn-speaker directly to the output. Furthermore there are suggestions on how to alter the frequency and duration of the sounds. So overall, this was an easy to assemble kit that was still some fun even to this day.

The next kit to examine is Project Eleven – FM wireless microphone. This consists of an oscillator of around 100 MHz, which receives a signal via the tiny electret microphone. The book illustration shows a Donna Summer lookalike with a guitar, however one could imagine people building these kits and using them as ‘bugs’ and generally getting up to no good:

txbookss

Again, the clear images and instruction layouts are constant throughout the book. There were two errata sheets included with the components, as the design has been altered a few times. However they were easy enough to follow, and the correct replacement parts had been included:

txbitsss

Once more the PCB was a product of the time. After having issues with the siren kit’s PCB, I gave this one a good squirt with some Servisol PCB cleaner – that made a difference when it was time to solder:

txpcbss

From a beginner’s perspective, this would have been a slightly more difficult kit to assemble, due to the all the vertical resistors and the close spacing between the components. However this was to enable budding ASIO operatives to make their ‘bug’ as small as possible. From memory this is the trickiest of them all, the rest of the Funway 2 kits had generous PCB spacing. I must admit to breaking a 470 pF ceramic capacitor, but that was my own silly fault. However at the end it all came together nicely:

txworkss

And it worked.  I have a feeling that the variable capacitor was damaged a little from heat due to the soldering process, for some insane reason DSE supplied a plastic-encased version. Later on I will replace it and see how we go. But for the meanwhile, with a 20cm aerial wire, I could get about 5 metres out of it with a brick wall in between. Considering the target market for this, that’s pretty good.

The next kit is Project Seven – Pocket Transistor Radio. This is a basic amplitude-modulation radio receiver making use of the MK484 radio-receiver IC. This is a bog-standard simple AM receiver circuit that dates back to the early 1970s. However, it is simple and uses very few parts. Originally the kit was sold without an earpiece or socket, but the last few batches included everything but the battery and a switch:

radiopartsss

Once again there were two errata sheets – one explaining the different pinouts of the MK484/ZN414 radio IC, and another showing the evolution of the radio circuit, a capacitor had been replaced with a resistor. There were a couple of tricks to assembling this kit, some pin spacings were unnecessarily close together, and the leads on the antenna coils were terribly difficult for me to discern. Thankfully the book offered some great advice – use a multimeter to determine the resistance of each coil. The coil with the lower resistance is the aerial coil, and the higher resistance is the main coil. And once again I have added a power switch. After some trepidation, the main board was finished:

rxfinishedss

Ah – where is the 9V battery? With regards to the circuit, versions as published in the book and the errata sheet are quite inefficient with regards to power usage. Let’s have a look:

radiocircuitss

As part of my electronics learning process, I like to follow the circuit through to see what is going on. The book has the power being supplied by a 9V battery, then using a 6.8V Zener diode. What was the point of that? Instead, I put a link on the PCB instead of the zener, and now the power is from a single AA cell. Much, much cheaper to run now, the receiver only draws nine milliamps of current:

And to think some people have to recharge their music players every day. The radio worked from the first time the battery was connected, and is working very well. The volume/gain is controlled by the 5k trimpot, I have this set to around half-way to a comfortable volume. The reception is highly relative to the positioning of the ferrite rod aerial, so I have locked it into place using some blutac. It receives local AM stations very well, and also some rural stations from interstate. For the price and the amount of parts, this is a very simple, easy to construct receiver with excellent power consumption – which is begging for a solar panel for daytime use. Maybe next week! So we have another success.

Update! I found another kit – the “Universal Timer”. This is basically an over-engineered 555 timer that controls a simple SPDT relay. The 555 is configured as a monostable timer, and the duration controlled by a 1 mega ohm trimpot. I have a feeling the design brief was for an egg timer, based on the illustrations:

timerbookss

Once again, the illustrations of the final product don’t bear much of a resemblance to the contents of the basic kit:

timerpartsss

Again, the PCB was quite basic and needed a good clean:

timerpcbss

Construction was quite simple, all of the parts fitted nicely where they were meant to. Not bad considering the PCB was designed around thirty years ago, and the parts are much more recent – especially the relay. To make some sort of demonstration I had to add a few extras – a power switch, the piezo buzzer, IC socket and a potentiometer instead of the trimpot:

timerfinishedss

Though once again it worked, and I actually have a use for it – a shower timer for an intelligent person who seems to forget the concept of time when in the bathroom. A quick trip to the store for a moisture-proof IP67-rated box and we’ll be set.

Unfortunately with the discontinuation of these Funway kits means another opportunity to teach people has gone. I hope you found this article interesting, and helped motivate you to expand your knowledge and those of others in the STEM (science, technology, electronics and maths) area. If you have any Funway projects to share, please get in touch. Some higher-resolution images available on flickr.

In the meanwhile have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column? And join our friendly Google Group – dedicated to the projects and related items on this website. Sign up – it’s free, helpful to each other –  and we can all learn something.

Posted in education, electronics, funway, history, kit review, learning electronicsComments (16)


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