In this review of an older kit we examine the aptly-named “Mini Stereo Amplifier” from Dick Smith Electronics (catalogue number K5008), based on the article published in the October 1992 issue of Silicon Chip magazine.
The purpose of the kit is to offer a stereo 1W+1W RMS amplifier for use with portable audio devices that only used headphones, such as the typical portable tape players or newly available portable CD players. I feel old just writing that. At the time it would have been quite a useful kit, paired with some inexpensive speakers the end user would have a neat and portable sound solution. So let’s get started.
Larger kits like this one that couldn’t be retailed on hanger cards shipped in corrugated cardboard boxes that were glued shut. They looked good but as soon as a sneaky customer tore one open “to have a look” it was ruined and hard to sell:
The amplifier kit was from the time when DSE still cared about kits, so you received the sixteen page “Guide to Kit Construction” plus the kit instructions, nasty red disclaimer sheet, feedback card, plus all the required components and the obligatory coil of solder that was usually rubbish:
However the completeness of the kit is outstanding, everything is included for completion including an enclosure and handy front panel sticker:
… all the sockets, plenty of jumper wire and even the rubber feet:
The PCB is from the old-school of design – without any silk-screening or solder mask:
However the instructions are quite clear so you can figure out the component placement easily. Which brings us to that point – all the components went in with ease:
… then it was a matter of wiring in the sockets, volume potentiometer and power switch:
Instead of using a 3.5mm phono socket for power input, I used a 9V battery snap instead. The amplifier can run on voltages down to 1.8V so it will do for the limited use I have in mind for the amplifier. However in the excitement of assembly I forgot the power switch:
However it wasn’t any effort to rectify that. You will also notice three links on the PCB, which I fitted instead of making coils (more on this later). So at that point the soldering work is finished:
Now to drill out the holes on the faceplate. Instead of tapering out the slots on the side of the housing, I just drilled all the holes on the front panel:
Turns out the adhesive on the front panel sticker had lost its mojo, so I might head off and get some white-on-black tape for the label maker. However in the meanwhile we have one finished mini stereo amplifier, which reminds me of an old grade seven electronics project:
How it works
The amplifier is based on the STMicro TDA2822M (data sheet .pdf) dual low-voltage amplifier IC. In fact the circuit is a slight modification of the stereo example in the data sheet. As mentioned earlier, the benefit of this IC is that it can operate on voltates down to 1.8V, however to reach the maximum power output of 1W per channel into 8Ω loads you need a 9V supply. The output will drop to around 300 mW at 6V.
Finally the Silicon Chip design calls for a triplet of coils, one each on the stereo input wires – used to prevent the RF signal being “shunted away” from the amplifier inputs. The idea behind that was some portable radios used the headphones as an antenna, however we’ll use it with the audio out from a mobile phone so it was easier to skip hand-winding the coils and just put links in the PCB.
Using the Amplifier
The purpose of this kit was to have some sound while working in the garage, so I’ve fitted a pair of cheap 1W 8Ω speakers each to a length of wire and a 3.5mm plug as shown in the image above. And for that purpose, it works very well. In hindsight it turns out the speakers were rated at 1W peak not RMS, however they still sound great.
Another kit review over. This is a genuinely useful kit and a real shame you can’t buy one today. And again – to those who have been asking me privately, no I don’t have a secret line to some underground warehouse of old kits – just keep an eye out on ebay as they pop up now and again. Full-sized images and much more information about the kit are available on flickr.
And while you’re here – are you interested in Arduino? Check out my new book “Arduino Workshop” from No Starch Press.
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